Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Compensator Installation Misadventures

Thread Tools
 
Search this Thread
 
Old Feb 5, 2012 | 07:13 PM
  #1  
atrain68's Avatar
atrain68
Thread Starter
|
Road Warrior
Joined: Mar 2007
Posts: 1,377
Likes: 8
From: Atlanta, GA
Default Compensator Installation Misadventures

I finished my engine upgrades - heads and cams - and moved on to the SE compensator. The project was easy right up until I reached down and grabbed the old compensator bolt which just so happens to be shorter than the new one. The shorter bolt must have grabbed a couple threads and when I began to torque, the damn bolt broke free. Uh Oh! When I backed the bolt I noticed some material wrapped around the first two threads. Insert expletive.


I ordered a new 1/2"-13 tap from Fastenal which should clean up the mess, and with the longer bolt everything will be just fine. Isn't wrenching fun?
 
Reply
Old Feb 5, 2012 | 07:51 PM
  #2  
TUCCI's Avatar
TUCCI
Extreme HDF Member
Joined: Jun 2011
Posts: 10,216
Likes: 224
From: Glendale AZ
Default

Your describing what I would call 'Oh **** Territory'. If I was one of those that could work my way thru to the other end of what your describing, thats when I would start calling myself a wrencher. Until then, I only consider myself a ' Wanna be'.....good luck let us know how it turns out.
 
Reply
Old Feb 5, 2012 | 08:03 PM
  #3  
lionsm13's Avatar
lionsm13
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Loved
Joined: Oct 2007
Posts: 56,052
Likes: 87,482
From: Western South Dakota
Default

Dang Aric; I'll bet that was fun...lolol.. not..
Did you replace the primary bearing while you were in there, per chance, and if not did you inspect it?
 
Reply
Old Feb 5, 2012 | 10:27 PM
  #4  
Lonewolf176's Avatar
Lonewolf176
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 2,433
Likes: 658
From: Vancouver Island B.C.
Default

Maybe try a thread restorer first before the tap. The tap will actually cut the threads and make a looser fit.
http://buy1.snapon.com/catalog/item....re&dir=catalog
 

Last edited by Lonewolf176; Feb 5, 2012 at 10:29 PM.
Reply
Old Feb 5, 2012 | 10:29 PM
  #5  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

yeah running a tap in there may cut new threads ACROSS the existing threads.

be very careful

when starting bolts, turn by hand in the wrong direction until you feel a click. at this point the male and female threads are lined up.


mike
 
Reply
Old Feb 5, 2012 | 10:30 PM
  #6  
redrubicon2004's Avatar
redrubicon2004
Road Warrior
Joined: Apr 2008
Posts: 1,899
Likes: 8
From: Aurora, IL
Default

Originally Posted by Lonewolf176
Maybe try a thread restorer first before the tap. The tap will actually cut the threads and make a looser fit.
X2, I use them on a regular basis just to clean out old loctite
 
Reply
Old Feb 5, 2012 | 11:18 PM
  #7  
Mike's Avatar
Mike
Ultimate HDF Member
Joined: Jun 2009
Posts: 6,786
Likes: 40
From: Centralia, Wa
Default

Originally Posted by atrain68
Isn't wrenching fun?
always!

I once installed a set of pistons with the old circlips. Didn't realize it until the next morning, when I found the new circlips still in a plastic baggie on the workbench. I almost let it go, but there's too much that can go wrong if the circlips come loose in the bore. Off came the heads and jugs, new circlips installed, and put it back together again. Better to do it right than have to take it apart after a catestrophic failure. Now, when I pull the pistons off, I'll give the old circlips a half twist so there's no mistaking them with the new ones.
 
Reply
Old Feb 6, 2012 | 12:25 AM
  #8  
dickey's Avatar
dickey
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Mar 2010
Posts: 19,974
Likes: 6,071
From: Florida
Riders Club Member
Default

Originally Posted by boogaloodude
always!

I once installed a set of pistons with the old circlips. Didn't realize it until the next morning, when I found the new circlips still in a plastic baggie on the workbench. I almost let it go, but there's too much that can go wrong if the circlips come loose in the bore. Off came the heads and jugs, new circlips installed, and put it back together again. Better to do it right than have to take it apart after a catestrophic failure. Now, when I pull the pistons off, I'll give the old circlips a half twist so there's no mistaking them with the new ones.
Why not just toss 'em?
 
Reply
Old Feb 6, 2012 | 06:08 AM
  #9  
smokindave's Avatar
smokindave
Road Warrior
Joined: Mar 2008
Posts: 1,783
Likes: 10
From: Oh
Default

I think most of us have done something similar. Sounds like you pulled out the first two threads. As Lonewolf said, I also would use a "thread restorer" before using a tap but, a tap can be used if you are careful.
 
Reply
Old Feb 6, 2012 | 06:48 AM
  #10  
dawg's Avatar
dawg
Seasoned HDF Member
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2006
Posts: 28,464
Likes: 3,949
From: Vermont
Default

I snapped my comp bolt off when I was putting in the EVO 30T a while ago. Unnerving
 
Reply



All times are GMT -5. The time now is 04:19 AM.