Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Brembo brake conversion - help

Thread Tools
 
Search this Thread
 
Old Mar 4, 2012 | 09:48 AM
  #1  
hythomasf's Avatar
hythomasf
Thread Starter
|
Cruiser
Joined: Jul 2008
Posts: 171
Likes: 5
From: Gifhorn, Germany
Default Brembo brake conversion - help

I changed on 2002 RKC to Brembo front brakes. Installation went ok, I bleeded the system and initially I had a real good pressure feeling in the lever. After moving the bike back and forth I am loosing the brake pressure. I get the pressure back after pulling the lever couple times. But when I move the bike again the issue is back.

What could be the problem? Perhaps the Piston of the master cylinder?

Looking forward to your ideas.

Frank
 
Reply
Old Mar 4, 2012 | 09:53 AM
  #2  
jfarrar30's Avatar
jfarrar30
Tourer
Joined: Mar 2009
Posts: 462
Likes: 1
From: n.e. ohio
Default

Look for a bent or warped rotor
 
Reply
Old Mar 4, 2012 | 10:01 AM
  #3  
hythomasf's Avatar
hythomasf
Thread Starter
|
Cruiser
Joined: Jul 2008
Posts: 171
Likes: 5
From: Gifhorn, Germany
Default

Originally Posted by jfarrar30
Look for a bent or warped rotor
Can you explain me more why this could cause this problem. How much unbalanced can a rotor be? Is like 5 mm ( or less than 2/10 of an inch) to much?

Frank
 
Reply
Old Mar 4, 2012 | 10:54 AM
  #4  
sgdiesel's Avatar
sgdiesel
Road Warrior
Joined: Nov 2008
Posts: 1,296
Likes: 3
From: Cheltenham, UK
Default

Warped rotor sounds like a very good start point based on what you have described

When you have pumped the brakes a few times the pads are very close, if not in contact with the disk. Only a small movement of the lever is required to bring the brakes up to pressure

If the disk is warped, as you wheel the bike back and forth it forces the brake pistons back in to the caliper. You will then need a few pumps to get the pistons back out and in contact with the disk
 
Reply
Old Mar 4, 2012 | 11:40 AM
  #5  
hythomasf's Avatar
hythomasf
Thread Starter
|
Cruiser
Joined: Jul 2008
Posts: 171
Likes: 5
From: Gifhorn, Germany
Default

When is a rotor wraped? And does a wraped rotor need to be replaced or can it be fixed?

Frank
 
Reply
Old Mar 4, 2012 | 11:41 AM
  #6  
TO34's Avatar
TO34
Road Warrior
Joined: Mar 2009
Posts: 1,317
Likes: 14
From: Idaho
Default

+1 on the rotor issue, but....

Stupid question, but are you sure no air in the line? Right amount of fluid? Did you cycle the caliper a few times before you installed them just to make sure there was movement ?
 
Reply
Old Mar 4, 2012 | 11:46 AM
  #7  
sgdiesel's Avatar
sgdiesel
Road Warrior
Joined: Nov 2008
Posts: 1,296
Likes: 3
From: Cheltenham, UK
Default

Originally Posted by TO34
+1 on the rotor issue, but....

Stupid question, but are you sure no air in the line? Right amount of fluid? Did you cycle the caliper a few times before you installed them just to make sure there was movement ?
Bleeding is, agreed, the most obvious issue to be eliminated. The inference of the OP is that, without moving the bike, the brakes are fine. Worth double checking though
 
Reply
Old Mar 4, 2012 | 11:49 AM
  #8  
sgdiesel's Avatar
sgdiesel
Road Warrior
Joined: Nov 2008
Posts: 1,296
Likes: 3
From: Cheltenham, UK
Default

Originally Posted by hythomasf
When is a rotor wraped? And does a wraped rotor need to be replaced or can it be fixed?

Frank
IF...warped rotor is the cause of what you are experiencing I would be very surprised if it can be repaired (skimmed).

Bit difficult to describe warping with text only using an iPhone, if you do a search on Google i am sure you will find dozens of graphic explanations
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 4, 2012 | 11:50 AM
  #9  
Mike's Avatar
Mike
Ultimate HDF Member
Joined: Jun 2009
Posts: 6,786
Likes: 40
From: Centralia, Wa
Default

I use a Mity-Vac to bleed my brakes. It takes about 10-15 minutes to completely bleed both calipers on the front. You can pick one of the plastic bodied ones (sometimes branded as "OEM") at most auto parts stores for about 30-35 bucks. Much easier than trying to bleed manually.

Also, when you get brake pressure, hold the lever in and check all the fittings to make sure you're not leaking anywhere.

Before you start worrying about a warped rotor, check to make sure you don't have air still trapped in the lines. I think that's your culprit.
 
Reply
Old Mar 4, 2012 | 11:56 AM
  #10  
fabrik8r's Avatar
fabrik8r
Outstanding HDF Member
Joined: Jan 2010
Posts: 2,916
Likes: 31
From: earth
Default

Originally Posted by hythomasf
Can you explain me more why this could cause this problem. How much unbalanced can a rotor be? Is like 5 mm ( or less than 2/10 of an inch) to much?

Frank
Is your rotor bent 5mm?
 
Reply



All times are GMT -5. The time now is 11:39 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE