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First gear gear hard clunk,

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Old May 15, 2017 | 09:43 AM
  #21  
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I knew the clunk was addressed in the touring bikes with the M8, if it was addressed in the '17s with the 103s, that is new to me.
Originally Posted by skid_pimp
You are correct, I thought that was understood.

Was it addressed? If so how? As far as I can tell the 103 tranny still doesn't use a scissor gear on first..
 
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Old May 15, 2017 | 10:26 AM
  #22  
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swap your stock primary chain tensioner with a Hayden M6. You will lose the clunk and be able to find neutral
 
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Old May 15, 2017 | 05:35 PM
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I have the stock auto chain tensioner, never had any problems finding nuteral
 
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Old May 15, 2017 | 05:41 PM
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As has been stated, start with clutch pulled and then put it in gear without releasing clutch and most likely you will not get a clunk.
 
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Old May 15, 2017 | 09:45 PM
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Originally Posted by Max Headflow
Was it addressed? If so how? As far as I can tell the 103 tranny still doesn't use a scissor gear on first..
Only in the M8's
 
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Old May 16, 2017 | 05:33 AM
  #26  
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Originally Posted by hairymoth
Only in the M8's
Could be wrong here but the scissor gears are on the balance cam drive system and transmission to eliminate backlash to control noise. The gear is split and spring opposed so there is no backlash yet it cannot slip or damp really. I think the slipper clutch was to dampen clunk and drivetrain shock. Also, the rubber drive in the rear wheel drive pulley reduces shock to drive train.
 

Last edited by Jackie Paper; May 16, 2017 at 05:38 AM.
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Old May 16, 2017 | 09:11 AM
  #27  
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Originally Posted by RIPSAW
Could be wrong here but the scissor gears are on the balance cam drive system and transmission to eliminate backlash to control noise. The gear is split and spring opposed so there is no backlash yet it cannot slip or damp really. I think the slipper clutch was to dampen clunk and drivetrain shock. Also, the rubber drive in the rear wheel drive pulley reduces shock to drive train.
There are 2 scissor gears in the bike. one on the counter balancer and another on first gear in the tranny. The one on the tranny slows the mainshaft to lessen neutral to first gear clunk plus it I suspect helps to lessen neutral gear rattle. Neutral gear rattle appeared to be an issue with the 6 speed trannies in TC.

The slip assist clutch does nothing to help with any rattles. In fact it makes rattles and clunks worse as pressure plate needs rotational clearance to perform assisting / slipping action. I suspect the main reason for it was an attempt to reduce lever pressure on the assist side. The slip side keeps rear tire from skidding on down shifts by releasing pressure on the clutch on decel. This slipping also keeps the crank from twisting, reduces shock to the drivetrain and likely helps keep the primary tensioner from ratcheting too tight. Unfortunately it adds to drive-line slop and causes clunking when shifting.
 
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Old May 16, 2017 | 12:51 PM
  #28  
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Originally Posted by Max Headflow
The one on the tranny slows the mainshaft to lessen neutral to first gear clunk plus it I suspect helps to lessen neutral gear rattle. Neutral gear rattle appeared to be an issue with the 6 speed trannies in TC.

.
I agree with the rattle. However, you need to show some engineering fact to how it would slow anything. The dragging clutch is what spins the shaft and all the gears are always engaged. How would the anti backlash gear slow the shaft down. The gear teeth need some play between them. That scissor gear basically is just two narrow gears with springs between them making the gear tooth push in the opposite direction eliminating any lash when freewheeling. When under load, the even out.
 
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Old May 16, 2017 | 01:38 PM
  #29  
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Originally Posted by RIPSAW
I agree with the rattle. However, you need to show some engineering fact to how it would slow anything. The dragging clutch is what spins the shaft and all the gears are always engaged. How would the anti backlash gear slow the shaft down. The gear teeth need some play between them. That scissor gear basically is just two narrow gears with springs between them making the gear tooth push in the opposite direction eliminating any lash when freewheeling. When under load, the even out.
Well I would say the fact that the 2 gears running side by side function to pinch the corresponding mating gear is enough to cause some friction.. The is enough friction to stop the mainshaft from spinning on my bike as I occasionally have trouble getting the tranny into gear if I hold the clutch in for any time. Also I don't get any clunk when it goes into first gear from neutral.

BTW minor detail. It's not 2 narrow gears but one wide one that transmits power and a narrow on to control the lash.
 
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Old May 16, 2017 | 07:03 PM
  #30  
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Durham man;16236167]I like to first gear clunk , locked and loaded! what gets me is when it does not clunk , I usually hit it a couple times to check! Clunk good!


squeeze the lever...1-down...hear the clunk-feel the clunk...ready to rock and roll!
 
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