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Fork lower interior rough

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Old Aug 19, 2018 | 08:19 AM
  #11  
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Originally Posted by cggorman
For stuff like that the dimensional tolerance is usually less critical than surface finish. I'd guess something around diameter +/- .002", circularity, axial parralelism, and surface RA of maybe 120 or less. Without an engineering document from the manufacturer it's difficult to say either way.

Not worth the risk of a rework, IMO.

The operator or order writer probably didn't know the interior needed masked/plugged. Be sure to specify all holes to be plugged in the future. Don't forget the drain plug.
You think they could say “you didn’t tell us to plug” and refuse responsibility?
 
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Old Aug 19, 2018 | 08:21 AM
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Originally Posted by Mchad


You think they could say “you didn’t tell us to plug” and refuse responsibility?
Probably depends on the fine print in the quote/estimate and their familiarity with similar parts. And, of course, their customer service policies. I would hope they would step up, but ya never know.
 
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Old Aug 19, 2018 | 08:41 AM
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Originally Posted by cggorman
Probably depends on the fine print in the quote/estimate and their familiarity with similar parts. And, of course, their customer service policies. I would hope they would step up, but ya never know.
They gave me an immediate price on the phone “fork lowers are $120” - I would think they’ve done them before. Oh well, I’m not going to assume anything until I talk to them tomorrow.

Im personally so tired of this that I’m a heartbeat away from scrapping the whole dual disk idea and just getting a post 2000 left slider - factory chromed, and just using a Ness big brake kit and be done with it. I really am.
 
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Old Aug 19, 2018 | 08:42 AM
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I can understand that. Wait and see what tomorrow brings...
 
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Old Aug 19, 2018 | 10:04 AM
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Originally Posted by Mchad
... at least smooth out the top where the seal goes, right? What do you think?


I think it's like asking if the scratch on the mirror will buff out




 
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Old Aug 19, 2018 | 10:53 AM
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Originally Posted by multihdrdr
I think it's like asking if the scratch on the mirror will buff out



Yeah, I didn't think of the bearing surface. When I wrote that I was only thinking of the seal surface.
 
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Old Aug 19, 2018 | 03:58 PM
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Decorative chrome plating is neither an art or magic….yes some parts are harder than other for instance a frame but anybody plater remotely knowledgeable with mechanical parts would have mask the bores and other area's of question. They are the experts you should not have to hold their hands over every little detail.

Masking is very basic and simple http://acmemasking.com/SelectivePlatingMasking.php

They simply screwed the pouch!! We are all hoping tomorrow will turn out to be a good day for you Mchad
 
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Old Aug 19, 2018 | 05:48 PM
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At least two people over at Paul's need a Talkin' to...

And for sure one of them is this Gal ... needs just a bit more Trainin'

Paul's Inspection / QA / QC Gal

 
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Old Aug 20, 2018 | 09:54 AM
  #19  
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Just spoke to Bill at Pauls Chrome. As I expected, he said "we do hundreds of these a year, exactly the same way and never have a problem. When I asked why they wouldn't plug the tube he responded that they would likely float and not be able to be submerged in the solutions. I didn't accept any of that. Forget the seal area, the entire bearing surface was etched and rough. It would kill the leg bearing pretty quickly I expect. I'm not buying that they've been doing it this way all along. You can see the etching all the way down the tube, vs a new tube below it.

Screwed lower:



New lower:


Would you put that mottled slider on your bike? I don't think so...

 
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Old Aug 20, 2018 | 10:08 AM
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Ok, this is my second WOW!


and this ... Just spoke to Bill at Pauls Chrome. As I expected, he said "we do hundreds of these a year, exactly the same way and never have a problem".

never had a problem?... I don't believe that for a second



Judging by his response (which is unacceptable), I guess it wouldn't help to send him these new pics? ... Maybe Bill is the janitor and was just sweeping by the phone when it rang


I just scratched "Paul's" off my "Chrome List"

.
 

Last edited by multihdrdr; Aug 20, 2018 at 10:19 AM.
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