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Trap Dorr replacement extra hole

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Old Apr 20, 2025 | 09:17 PM
  #1  
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Default Trap Dorr replacement extra hole

Broke my trap door. Got this one.

https://www.billetproofdesign.com/ch...wqx40HusV7E1Y5

Got it installed, oil leaked right out through the bottom center hole under the door cover. My old trap door did not have this hole. The hole is threaded. If I stick a q-tip thru it, I can see it inside the transmission.

What is this hole for, and what would it be called? Couldn't find anything about it. What to do about it?

If it is simply a plug, anyone know what size? Maybe I can get it done at an Ace Hardware.
 
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Old Apr 20, 2025 | 09:34 PM
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Probably a threaded hole for exhaust mounting bracket. Get the correct size screw/bolt, put some good thread sealer on it and plug it up.
From the website:

Features:

  • This is a cost-effective way to replace your worn or cracked trap door with an OE spec unit.
  • This Chrome Plated Trap Door features an ear with a threaded hole for an exhaust hanger mount.
  • Made from Cast Aluminum specifically for Harley 5-Speed Transmissions
  • Fits 1987-2006 Harley Tour Glide, Electra Glide, Street Glide, Road King, Softail Models, 1991-2005 Dyna, 1987-1994 & 1999 FXR Models (5-Speed)
  • Accepts Part# 8992A Bearings & Part# 35087-99A Retaining Clips for a complete rebuild (Bearings and Clips NOT Included) TRAP DOOR ONLY
 

Last edited by CoolBreeze3646; Apr 20, 2025 at 09:38 PM.
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Old Apr 20, 2025 | 09:59 PM
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Evo Softails have a drain plug on the trap door.

Part number 739A.

It is a tapered pipe plug, so do not over tighten it, or you will be buying another trap door.

Wrap some teflon tape onto the threads and snug.
 
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Old Apr 20, 2025 | 10:51 PM
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It's making more sense now. I saw the part about the exhaust hanger, but was thinking they meant the two other hangers. So thanks for pointing that out.

I think the hole is 3/8-24. If I could find a big hex head set screw locally, I'd seal it up with that rather than hunt for and wait for OEM.
 
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Old Apr 21, 2025 | 05:34 AM
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As Dan said, 1/8-27 NPT thread size for part # 739A
 
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Old Apr 21, 2025 | 09:36 AM
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Then we are not talking the same language because the hole is much larger than 1/8". But maybe I am understanding something wrong, I don't know much about NPT.. I can say with confidence at this point the hole is larger than the 5/16" door mounting holes.
 
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Old Apr 21, 2025 | 10:02 AM
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A 1/8 NPT plug is bigger than 1/8 inch. Don't try to indiscriminately screw fasteners into the threaded hole until you verify the thread pitch. Like others here have told you, it's a drain plug for use in Softail applications. Take your time and think things through when working on your motorcycle. Getting in a hurry will only cost you money replacing things you mess up.
 
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Old Apr 21, 2025 | 10:05 AM
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Originally Posted by randallissimo
Then we are not talking the same language
That hole is for a drain plug, used on EVO Softails.
Part number 739A.
Yes, it is a 1/8" pipe plug, and yes, it is way bigger than 1/8".
Plumbers must use special rulers

Since your transmission has a drain plug on the bottom, you don`t need a drain plug in the trapdoor, you just need to fill that opening.

Go to a hardware store and get a 1/8 pipe plug (Allen wrench type), wrap some Teflon tape around it and snug (snug, not tight) it into the case, and forget about it.

Don`t use the 739A part, it has a magnet on it, so you would need to remove it periodically to clean it off, no need for that magnet because your bottom drain plug has one, and the less you mess with a tapered pipe plug, the better.


 

Last edited by Dan89FLSTC; Apr 21, 2025 at 10:24 AM.
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Originally Posted by Tommy C
Getting in a hurry will only cost you money replacing things you mess up.
Like a broken trap door.
 
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Old Apr 21, 2025 | 11:06 AM
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Learning about NPT here. Would the drain hole be tapered as well as the plug? I wouldn't think so, but correct me if I'm wrong.
 
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