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06 dyna fork oil change. Easy way??

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Old Feb 12, 2009 | 03:54 PM
  #11  
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Originally Posted by FUQUA
This is gonna sound retarded, but he stealership told me 26.6 oz per tube. When i did it, it was too much. The way i judged mine was keep it 4 1/2 from the top of the fork tube fully extended.
This is when fully dry.
110 mm = 4.330708661422" and that is with the slider collapsed, spring and compressor out (the hollow tube)
 
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Old Feb 12, 2009 | 04:20 PM
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Originally Posted by FUQUA
.

This is gonna sound retarded, but he stealership told me 26.6 oz per tube.
When i did it, it was too much.


The way i judged mine was keep it 4 1/2 from the top of the fork tube




fully extended.



Should be fully compressed etc etc




.
 
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Old Feb 12, 2009 | 04:23 PM
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The Progressive instructions say their springs displace more oil due to their design and max level should be 5.5". I'm getting ready to do this job Saturday so I'm all ears on the best way.http://www.progressivesuspension.com...rings/3055.pdf
 

Last edited by paul s; Feb 12, 2009 at 04:51 PM.
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Old Feb 12, 2009 | 04:44 PM
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So I'm in the middle of reworking my forks. So based on that page mud, before I put the spring back in, I should pull the fork lower all the way up, a.k.a. fully compressed, and pour oil in until it's 4.3" from the top opening. Correct? I think that's how that reads.

EDIT: Disregard, my bike is an 05, and the service manual has a chart showing how much to put in, in ounces. I'll use that instead, sounds easier to measure than inches from the top.
 

Last edited by MZBuckeye; Feb 12, 2009 at 04:51 PM.
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Old Feb 12, 2009 | 05:07 PM
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Originally Posted by FUQUA
Jack up bike, remove front wheel,remove pinch bolt on right side,take a large allen (cant remember what size) on the bottom of each lower it'll drain right out.Put plugs back in, remove fork nuts and and fill.
I read somewhere that those allens were adjustment screws not drains...true?
 
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Old Feb 12, 2009 | 05:23 PM
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They are seat pipe screws which retain the damper and innards in the bottom of the fork sliders. They are in there pretty tight an often require an impact wrench to break them loose. They take a long shaft 12mm allen wrench. They can also be a bitch to tighten if the damper spins in the tube as you reinstall them.

Since you have to remove the wheel anyway to get to these allen head seat pipe screws, why not just go ahead an remove the fender, then slide the tubes from the trees, and not have to mess with these screws. Its pretty quick and easy once you've gotten that far.
 
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Old Feb 12, 2009 | 05:34 PM
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Yeah..maybe the hard way is the easy way...don't know why HD didn't put a drain screw on the fork tubes.
 
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Old Feb 12, 2009 | 05:35 PM
  #18  
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Originally Posted by jmpancoast
They are seat pipe screws which retain the damper and innards in the bottom of the fork sliders. They are in there pretty tight an often require an impact wrench to break them loose. They take a long shaft 12mm allen wrench. They can also be a bitch to tighten if the damper spins in the tube as you reinstall them.

Since you have to remove the wheel anyway to get to these allen head seat pipe screws, why not just go ahead an remove the fender, then slide the tubes from the trees, and not have to mess with these screws. Its pretty quick and easy once you've gotten that far.
Just got off the phone with dealer and they say you gotta take the fork tubes apart to change the oil. What the f@#%#!!
 
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Old Feb 12, 2009 | 06:34 PM
  #19  
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Originally Posted by dynarule
Just got off the phone with dealer and they say you gotta take the fork tubes apart to change the oil. What the f@#%#!!
That is not correct.

You need not mess with anything on the lower end except the axle clamp to change the fluid.

Maybe that is their way of justifying their labor for a fork oil change.
 
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Old Feb 12, 2009 | 07:17 PM
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why why why do dealers LIE!
 
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