SERT and O2 Sensor Problems
1). Installed 25 Degree Injectors – Stock Exhaust and AC, Injectors help starting
2). Installed SEII, SE AC and Stage 1 ECM Map – No help with surging
3). Installed Python Dual Staggered and SERT Rev E 141NX104 Map – Some Help
4). Installed Vance & Hines Quiet Baffles – Surging went away for about 50 miles - Came back
5). The next step was to get the bike Dyno Tuned after the 1000 mile service and end this problem. I took the bike to another HD dealer who has Dyno tuning equipment. They had my bike for ten working days for the Dyno Tuning. They delivered my bike yesterday after noon with apologies that they could not tune out the surging problems. The techs at the dealer said they have been working with the motor company to correct the problem. From what I understand, the factory admitted they have a problem with the SERT and or the 2006 Dyna Models, in particular the 02 sensors. The problem as explained is the O2 sensors are activity right off idle, in someway this confuses the ECM at that RPM range and throttle position. The ECM does not know whether to lean or richen the mixture (AFR), thus creating the surging problem. This condition exists even when the AFR Table cells are set at or below 14.6 to 1 and the Closed Loop Bias Table has no affect.
6). Throttle Position Sensor Inspected and Tested – No Problems
The motor company said the SERT Rev E software is obsolete. They are working on a new revision for the 2007 model year bikes to correct problems discovered on the 06 Dyna Models. The dealer also said the new revision may or may not fix my problem.
I am very discouraged with EFI and O2 sensor problems on my 06 DWGI. This technology is supposed to be the greatest. In my opinion, the system is poorly engineered and not tested thoroughly before production. This turned out to be a very expensive science project for me. I have purchase three new Harley Davidson Motorcycles (carbureted) in the past 15 years and have never experienced this type of frustration and cost.
Therefore, the moral to this situation, do not expect the SERT and Dyno Tuning to fix all problems encountered with the 2006 Dyna Models. On the other hand, maybe the Power Commander is the way to go because it disables the O2 sensors. I do not know!
see any reports after install.
That unit uses the 02 sensors 100% of the time, true closed loop like your car. Supposedly
this unit adjusts for all mods and writes it's own MAP. I'm leaning in this direction cause I don't
want to pay anyone to tweak my stuff. MSRP is around $500 but sells for $400.
I was wondering why my dealer installs power commanders and not the SERT.
http://www.terrycomp.com/tv.html
Thats why I do my own tuning on bikes and cars. It gets done right every time, all of the time.
The problem is not the sert. It is the map and the tuning. You have to disable closed loop mode in the 20 map range to cure this plus a few other tweeks that you can't do unless you drive and tune. 'Aint gonna cure all the worlds ailments on the dyno.
Closed loop was still enabled just off throttle (20 map) between 1250 and 1750 RPM. I lowered these values down to 14.2:1 open loop mode. This should eliminate the surging at those speeds and clean things up big time. The tuners also did not modify the acceleration enrichment table which is an easy performance kick in the pants and totally free! This was addressed and slightly bumped up. Also added one increment to the closed bias table to slightly richen up the closed loop cruise mode.
If this does not totally cure the surging, we can lower the A/F another 10th and/or raise the VE tables at that 20 map range 2 increments.
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I don't really know what the answer is to this vexing and continuing problem. I for one decided to simply eliminate the 02 sensors and go with a PC III for now. This is a step backwards to be sure, but the bike runs. I have no idea what tuner I may be using down the road - SERT, Daytona Twin Tech, Terry Components. Somebody is going to get it right sooner or later.
I would really like to see a list of experienced tuners generated by this forum. I think in another 12-18 months most of the problems will be worked out and owners can be more confident in their choice of a tuner knowing that when they get their bikes dyno'd the finished result will be worth it. Unfortunately alot of us own 06 Dynas and we want a good ride now. I think the 06 Dynas are great bikes with some excellent features, and I would buy mine again in a heartbeat. I just don't think we have enough experienced tuners out there who know how to use the SERT for the 06 Dynas IMHO.
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