Dyna Glide Models Super Glide, Super Glide Sport, Super Glide Custom, Dyna Glide Convertible, Super Glide T-Sport, Dyna Glide Police, Dyna Switchback, Low Rider, Street Bob, Fat Bob and Wide Glide.
Sponsored by:
Sponsored by:

Primary leak making me nuts!

Thread Tools
 
Search this Thread
 
Old May 14, 2009 | 08:33 AM
  #1  
WildBillAce2's Avatar
WildBillAce2
Thread Starter
|
Road Master
Joined: Sep 2007
Posts: 929
Likes: 0
From:
Default Primary leak making me nuts!

Lookin for some advice from you guys. My primary inspection cover keeps seeping, from the last fluid change and now again with new fluids and another new gasket. I have forward controls and the mid control stuff has been removed so it's just an HD cover on there.

The damn primary drain plug loves to drip too, any tips to stop that? Thanks
 
Reply
Old May 14, 2009 | 08:40 AM
  #2  
archergodwin's Avatar
archergodwin
Elite HDF Member
Joined: Sep 2008
Posts: 4,440
Likes: 148
From: Northwest
Default

Uneven mating surfaces that the gasket can't compensate for ?

For the plug, maybe a small application of teflon tape. I say that, because obviously the threads and sealing device are not doing their job. That and if a little teflon gets in the primary case, no big deal. Wouldn't recommend it for engine applications though.
 
Reply
Old May 14, 2009 | 08:44 AM
  #3  
VTwin-Goodies's Avatar
VTwin-Goodies
Former Sponsor
Joined: Nov 2007
Posts: 47,839
Likes: 1,956
From: SoCal
Default

It might not be the primary plug. Could be the shifter shaft between the tranny and primary. This will drip right down to where the primary plug is and look like it is leaking from there.
 
Reply
Old May 14, 2009 | 08:47 AM
  #4  
WildBillAce2's Avatar
WildBillAce2
Thread Starter
|
Road Master
Joined: Sep 2007
Posts: 929
Likes: 0
From:
Default

Originally Posted by archergodwin
Uneven mating surfaces that the gasket can't compensate for ?

For the plug, maybe a small application of teflon tape. I say that, because obviously the threads and sealing device are not doing their job. That and if a little teflon gets in the primary case, no big deal. Wouldn't recommend it for engine applications though.
Yeah I probably need to sand down the inspection cover to smooth out the edges.

I put teflon tape on the drain plug bolt and a new o-ring and it still drips.
 
Reply
Old May 14, 2009 | 09:02 AM
  #5  
archergodwin's Avatar
archergodwin
Elite HDF Member
Joined: Sep 2008
Posts: 4,440
Likes: 148
From: Northwest
Default

Like mentioned, take a close look at the shifter shaft plug/hole.

Not sure if you can get to it, but I would check for cracks around the plug hole also.

If you sand the insp cover surfaces, make sure you use something like 330 or finer, and a block to sand with.
 
Reply
Old May 14, 2009 | 09:04 AM
  #6  
chester1957's Avatar
chester1957
Road Warrior
Joined: Oct 2006
Posts: 1,446
Likes: 1
From:
Default

Do you get the correct torque on the drain plug, if at sometime the plug was over tightened it can crack the outer primary cover.
 
Reply
Old May 14, 2009 | 09:48 AM
  #7  
SuperFastGlide's Avatar
SuperFastGlide
Road Warrior
Joined: May 2008
Posts: 1,955
Likes: 6
From: Little Rock
Default

its probally the inner primary shaft seal... oil runs down the back of the primary and drips off the plug
 
Reply
Old May 14, 2009 | 10:21 AM
  #8  
seniorsuperglideE8's Avatar
seniorsuperglideE8
Supporter
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jan 2007
Posts: 15,788
Likes: 5,622
From: along the shore of Mishigami
Supporter
Default

Use a small mirror and flashlight, look up to the shifter shaft that goes into the transmission case. Any oil getting past the oil seal will go right to the plug on the bottom of the primary, thus making it look like the plug is leaking. If thats not the case then there may be a crack in the primary case where the drain plug goes in. The plug is a tapered pipe plug going into a straight tapped hole. The fix for the oil seal requires the inner primary case to be removed and most everthing in the primary, sorry for the doom and gloom.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 14, 2009 | 10:29 AM
  #9  
Cornhusker's Avatar
Cornhusker
Outstanding HDF Member
Joined: Dec 2006
Posts: 2,027
Likes: 4
From: Eastern NE
Default

I have had the inner primary seal replaced twice in 10K on my 07. It showed up both times as a drip from the primary drain plug but looking up and behind, it was coming from above.
 
Reply
Old May 14, 2009 | 02:54 PM
  #10  
jimw411's Avatar
jimw411
Tourer
Joined: Mar 2006
Posts: 449
Likes: 1
From: Ventura, CA (So Cal)
Default

New o-ring and don't over tighten the new one, it tears up the o-ring. I keep 3 o-rings in my tool box for all three holes incase i need one.
 
Reply



All times are GMT -5. The time now is 07:42 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE