Question On Turn Signal Relocation Kit 53968-06C
My turn signal relocation kit 53968-06C for my detachable mounting hardware has broken the inside tube for the wires with the threads on it has broken in half I believe. It should be one long piece right? Im pretty sure of it.
Anyway, is there any way to replace that length of hollow threaded tubing without purchasing an entire new signal relocation kit? Im not thrilled about spending $40 just for a two inch piece of threaded metal tube.
Its on the right hand side that it broke ..that side never did apparently get tightened down enough with the inner nut and made the little flange that covers the old hole up rattle and drive me crazy and at some point I think I just plain forgot that the inner nut was in there and kept trying to tighten the outer bolt to keep the turn signal in place then, when I did get it figured out again, the two nuts were frozen together and wouldnt separate without using vice grips ..and I did finally have it all pretty tight it seemed, but Im guessing that when I hit a massive pothole the other weekend it jolted it hard enough to snap it after it must have been weakened from all of the adjustments to it
If you go to Harley's officialist of official websites and look up the re-lo part number, it usually gives you a pdf for installation instructions that will give you a breakdown of the included parts.
I did it for you. Check to se if this is what you're needing --
http://www.harley-davidson.com/en_US...ts/-J04527.pdf
That blow up is misleading as to what the actual kit looks like. You don’t reuse that housing and the ‘stalk’ is an extended version of what is replaced.
I’ll certainly see if it is a replaceable part, but I highly doubt the factory is going to offer it piecemeal.
I just wonder if there is anything that would substitute for that part? It doesn’t seem to be particularly proprietary.
G: At the bottom of the pdf sheet. Look at the whole thing, dude.
That blow up is misleading as to what the actual kit looks like. You dont reuse that housing and the stalk is an extended version of what is replaced.
Ill certainly see if it is a replaceable part, but I highly doubt the factory is going to offer it piecemeal.
G: If they didn't, it wouldn't have a part number.
I just wonder if there is anything that would substitute for that part? It doesnt seem to be particularly proprietary.
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"INSTALLATION
Installing the Turn Signal Stalk and Rear Docking
Point
1. See Figure 3. Place the rear docking point (E) and recess
cover (D) over the long threaded end of the new turn signal
stalk (4) with the countersunk side of docking point facing
outward.
2. Insert the turn signal stalk (4) through the rear mounting
hole in the fender support and fender. Apply LoctiteŽ 243
(blue) to the stalk and thread into fender mounting bracket.
3. Tighten the stalk to 12-18 ft-lb (16.3-24.4 Nm).
4. Loosely install a jam nut (3) and a lockwasher (2) onto the
short threaded end of the turn signal stalk (4).
5. Place the recess cover (1) into position over the recess
on the turn signal housing. Insert the wires from the socket
through the grommet into the turn signal housing, through
the threaded hole and the recess cover, and into the turn
signal stalk (4)."
Last edited by FXD2003Rider; Jan 26, 2013 at 04:54 AM.









