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Engine knocking/rattling noise

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Old Apr 14, 2015 | 10:50 AM
  #11  
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Agreed on H-D , top end oiling is critical on an air cooled engine
 
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Old Apr 14, 2015 | 08:51 PM
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Well, it's not the lifters. Got them all pulled out and they look and feel mint. Plan on pulling the cams tomorrow night and see what I find.
 
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Old Apr 16, 2015 | 07:42 AM
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Pulled the cams out, and checked crankshaft runout. Everything looks great in there, no signs of metallic debris at all. Even though the lifters look fine to me I'm still suspect. I'm going to put it back together with new lifters and cross my fingers...
 
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Old Apr 16, 2015 | 08:50 AM
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If it is value add, I purchased and run Screamin Eagle Lifters in my '03 with no issues. They are quiet, don't float, and seem to be working well. Visible difference was the cam follower pin diameter a little larger.
 
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Old Apr 16, 2015 | 09:11 AM
  #15  
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Originally Posted by Reindeer
Pulled the cams out, and checked crankshaft runout. Everything looks great in there, no signs of metallic debris at all. Even though the lifters look fine to me I'm still suspect. I'm going to put it back together with new lifters and cross my fingers...
'09 ran B lifters; good hardware but even good hardware can go south. Check the rollers; roll them over with your thumb, under pressure, and see if you can feel anything. Check the hard surface of the roller for any sign of deterioration.

Check the inner cam bearings closely as well. Visually inspect them and also "feel" test them by inserting a finger in the bearing and rolling them around to see if you can feel roughness or looseness; check the surface of the cam end that rides in the bearings as well.

If you don't find anything in the cam chest that might be the source of the noise, I would question whether or not you have correctly identified the cam chest as the source of the noise; could it be coming from the primary? Identifying the source of a noise while riding, with or without a helmet, is tricky. JMHO.
 
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Old Apr 16, 2015 | 01:05 PM
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I did test the inner cam bearings and the lifters as described. Seem nice and smooth. I can't justify to myself not replacing the lifters, so I ordered a set of S&S to install, if the noise is still there at least I'll know for sure its not the lifters.

And I agree that maybe the noise isn't actually from the cam chest area. I was able to hear it rattling under idle off the bike and it definitely sounded like it was coming from behind the timing cover. Really couldn't hear it at all on the primary side, but was very obvious on the exhaust side. I know how noises can travel through. And its hard to chase a noise on a noisy v-twin with loud exhaust.

Should be able to get it back together this weekend. If the lifters don't fix it...worst case I wasted some time and have an extra set of 'B' lifters.
 
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Old Apr 16, 2015 | 01:52 PM
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Be sure to look closely at the back side of the cam support plate in the oil pump area. If any debris is in the pump or went through it will score the back of the aluminum plate where the gearotor rubs
 
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Old Apr 16, 2015 | 01:59 PM
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Originally Posted by Scrmnvtwins
Be sure to look closely at the back side of the cam support plate in the oil pump area. If any debris is in the pump or went through it will score the back of the aluminum plate where the gearotor rubs


Feels smooth to the finger, and if I run a pick over it, it doesn't catch. Same with the brass bushing.
 

Last edited by Reindeer; Apr 16, 2015 at 02:12 PM.
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Old Apr 16, 2015 | 02:07 PM
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Originally Posted by Scrmnvtwins
Agreed on H-D , top end oiling is critical on an air cooled engine
I've had the GM lifters in mine for the last 30,000 miles and I detect no difference from the expensive 'Black Ops' lifters that they replaced.
 
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Old Apr 16, 2015 | 02:30 PM
  #20  
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Notice the difference in the piddle valve opening in the GM lifter vs the Harley B lifter? Harley lifter will pass more oil to top end. Not trashing the GM lifter, just saying I prefer lifters manufactured to H-D specs; each to his own.
 
Attached Thumbnails Engine knocking/rattling noise-gm-lifter-vs-hd-b-lifter.jpg  
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