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Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
I run gears in my '05 Deuce and have a similar whine but not as prominent/loud as yours; I think it worth checking. Yes, there is an undersize pinion gear available.
yep I'm looking into the smaller pinion now. Called S&S. they suggested the next size down. I'm scheduled for a dyno next week. Would that be a problem with it whining this much? One HD tech listened to it and he said it should be ok, but I'm not sure.
It Shouldn't be too bad to change if I can get it off without having remove the Cam gear too. Hate having to re-adjust pushrods etc...
Last edited by timber0472; Oct 2, 2015 at 10:36 AM.
So if I were to go with an undersized pinion gear, how would I put that on?
Would I have to pull the pushrods, cam gear and pinion gear - then put it all back together? Or could I just pull the pinion gear with the marks lined up with the cam gear (Rear wheel on the ground in gear)? Really dont want to go thru adjusting pushrods again if not necessary.
Can someone please give an overview?
If I install cam gears I would check gear backlash? Some gears (such as car differentials) you use shims to adjust gear meshing. But with cam gears you get different size gears?? How do you know what gear needs to be bigger or smaller?
you've got to find out if the inner or outer gears are the problem
I pulled the cover and plugs. The outer gear looks to be the problem. I can see that when I rotate the wheel there is NO GAP between the teeth of the pinion and the cam. I wish I had understood all this sooner but eh gotta learn some way. I dont have a way to check gear lash with any tools. Dont really know what Im doing with that but according to what Ive seen there should be a small visually noticeable gap between the teeth. Mine has a very tiny gap between the valley of one tooth and the tip of the one meshing, but from side to side is almost nothing. Fortunately (again visually) it looks to be the same all the way around. Does this sound like the problem? I know its not accurate but again at the moment I dont have any way of checking.
The inner gears...when I got the set back already pressed in the camplate they spun free as can be. Again I didnt at that time know what to really check or even how to. I assume that when you receive a kit things are supposed to be put together correctly and I believe they were. This learning curve is a PIA. I'll get it though. Thanks for your input. Greatly appreciated!
Everything you received was put together correctly, but S&S / Andrews can't forsee Harleys manufacturing tolerances in your motor in advance.
On my gear set (as I posted before fit perfectly just by pure luck,) both gears had some side to side play when I installed them. I did not measure them however.
Can someone please give an overview? If I install cam gears I would check gear backlash? Some gears (such as car differentials) you use shims to adjust gear meshing. But with cam gears you get different size gears?? How do you know what gear needs to be bigger or smaller?
There is a photo in post #10 showing how to check outer lash; one can also use Plastigage to check outer lash. The tolerances are tight .0005"-.001; read the Andrews instructions linked below. The attached photo shows one way to check inner lash.
There are undersize and over size gears for the inner and an undersize and oversize pinion gear. If the gears are too tight, replace with an undersize gear; if the gears are too loose, replace with an oversize gear; re-check lash after changing gears.
Before considering running gear drive cams one should check pinion shaft run out and if greater than .004", true the crank or run chain drive cams.
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