Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

Gear Cams

Thread Tools
 
Search this Thread
 
Old Oct 2, 2015 | 10:33 AM
  #11  
timber0472's Avatar
timber0472
Thread Starter
|
Cruiser
Joined: Mar 2009
Posts: 143
Likes: 1
From: FL
Default

Originally Posted by djl
I run gears in my '05 Deuce and have a similar whine but not as prominent/loud as yours; I think it worth checking. Yes, there is an undersize pinion gear available.
yep I'm looking into the smaller pinion now. Called S&S. they suggested the next size down. I'm scheduled for a dyno next week. Would that be a problem with it whining this much? One HD tech listened to it and he said it should be ok, but I'm not sure.
It Shouldn't be too bad to change if I can get it off without having remove the Cam gear too. Hate having to re-adjust pushrods etc...
 

Last edited by timber0472; Oct 2, 2015 at 10:36 AM.
Reply
Old Oct 3, 2015 | 10:05 AM
  #12  
timber0472's Avatar
timber0472
Thread Starter
|
Cruiser
Joined: Mar 2009
Posts: 143
Likes: 1
From: FL
Default

So if I were to go with an undersized pinion gear, how would I put that on?

Would I have to pull the pushrods, cam gear and pinion gear - then put it all back together? Or could I just pull the pinion gear with the marks lined up with the cam gear (Rear wheel on the ground in gear)? Really dont want to go thru adjusting pushrods again if not necessary.
 
Reply
Old Oct 4, 2015 | 07:23 AM
  #13  
prodrag1320's Avatar
prodrag1320
Banned
Joined: Sep 2009
Posts: 3,569
Likes: 624
From: deland,florida
Default

you've got to find out if the inner or outer gears are the problem
 
Reply
Old Oct 4, 2015 | 09:15 AM
  #14  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,019
Likes: 7,547
From: Poolville
Default

Just listened to the vid, yea man way too tight. You might want to mich out the gears and increase the lash...
 
Reply
Old Oct 4, 2015 | 09:26 AM
  #15  
timber0472's Avatar
timber0472
Thread Starter
|
Cruiser
Joined: Mar 2009
Posts: 143
Likes: 1
From: FL
Default

Originally Posted by 98hotrodfatboy
Just listened to the vid, yea man way too tight. You might want to mich out the gears and increase the lash...
Yea man thanks. I'm looking into it. I figured something was wrong. Thanks for the input.
 
Reply
Old Oct 4, 2015 | 09:41 AM
  #16  
Durango Dave's Avatar
Durango Dave
Road Captain
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2015
Posts: 578
Likes: 522
From: Durango CO
Default

Can someone please give an overview?
If I install cam gears I would check gear backlash? Some gears (such as car differentials) you use shims to adjust gear meshing. But with cam gears you get different size gears?? How do you know what gear needs to be bigger or smaller?
 
Reply
Old Oct 4, 2015 | 10:05 AM
  #17  
timber0472's Avatar
timber0472
Thread Starter
|
Cruiser
Joined: Mar 2009
Posts: 143
Likes: 1
From: FL
Default

Originally Posted by prodrag1320
you've got to find out if the inner or outer gears are the problem
I pulled the cover and plugs. The outer gear looks to be the problem. I can see that when I rotate the wheel there is NO GAP between the teeth of the pinion and the cam. I wish I had understood all this sooner but eh gotta learn some way. I dont have a way to check gear lash with any tools. Dont really know what Im doing with that but according to what Ive seen there should be a small visually noticeable gap between the teeth. Mine has a very tiny gap between the valley of one tooth and the tip of the one meshing, but from side to side is almost nothing. Fortunately (again visually) it looks to be the same all the way around. Does this sound like the problem? I know its not accurate but again at the moment I dont have any way of checking.

The inner gears...when I got the set back already pressed in the camplate they spun free as can be. Again I didnt at that time know what to really check or even how to. I assume that when you receive a kit things are supposed to be put together correctly and I believe they were. This learning curve is a PIA. I'll get it though. Thanks for your input. Greatly appreciated!
 
Reply
Old Oct 4, 2015 | 10:20 AM
  #18  
Stiggy's Avatar
Stiggy
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2010
Posts: 17,547
Likes: 7,153
From: Oxford, Nc
Default

Everything you received was put together correctly, but S&S / Andrews can't forsee Harleys manufacturing tolerances in your motor in advance.

On my gear set (as I posted before fit perfectly just by pure luck,) both gears had some side to side play when I installed them. I did not measure them however.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Oct 4, 2015 | 10:42 AM
  #19  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

Originally Posted by Durango Dave
Can someone please give an overview? If I install cam gears I would check gear backlash? Some gears (such as car differentials) you use shims to adjust gear meshing. But with cam gears you get different size gears?? How do you know what gear needs to be bigger or smaller?
There is a photo in post #10 showing how to check outer lash; one can also use Plastigage to check outer lash. The tolerances are tight .0005"-.001; read the Andrews instructions linked below. The attached photo shows one way to check inner lash.

http://www.andrewsproducts.com/sites...07-later_0.pdf

There are undersize and over size gears for the inner and an undersize and oversize pinion gear. If the gears are too tight, replace with an undersize gear; if the gears are too loose, replace with an oversize gear; re-check lash after changing gears.

Before considering running gear drive cams one should check pinion shaft run out and if greater than .004", true the crank or run chain drive cams.
 
Attached Thumbnails Gear Cams-innerlashsetup.jpg  
Reply
Old Oct 4, 2015 | 10:58 AM
  #20  
Durango Dave's Avatar
Durango Dave
Road Captain
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2015
Posts: 578
Likes: 522
From: Durango CO
Default

Thanks djl. That link to the Andrews PDF explains everything.

I misunderstood what everyone was saying about the inner and outer gears. I thought they were talking about the drive gear vs. driven gear.

These are extremely tight tolerances. It's impossible to check this visually.
 
Reply



All times are GMT -5. The time now is 02:18 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE