Question on enlarging stock 46mm TB to 51mm plus adding larger 4.9 injectors
Scott

Jamie Long / Fuel Moto USA
The USA's Leader V-Twin EFI & Performance www.fuelmotousa.com
Contact 920-423-3309
Email jamie@fuelmotousa.com
Yeh the 4.9 is a mistake on my part- but you missed the point. Is 4.3 larger than 3.9? yes. My credibility is fine. If my credibility with you is not fine, that's more your loss than mine.
Quiz time: FM's post, how many HP max can 3.9's support at stock fuel pressures? Answer: whut?
Again, state your facts for comments like 'little merit or sensibility'. Pony up and lets see your credibility. Q: If I'm seeing regular high IDC beyond 80%, then what is YOUR expert recommendation if not larger injectors? What is the flow rate of the stock 103" heads vs the flow rate of a 46mm TB? You gotta know that right? How else could you make such bold general conclusions.
You're the one with the magic 115hp bike that runs ***** to the wall fine on small injectors operating well below max limits- tell us how it was done?
So in the spirit of keeping things educational, have a look at one of my run logs from today. if you had something like the powervision to log data with you'd see similar from your own bike. unzip file and open it in excel- at the top of file see the highlighted columns to far right, Y and Z. look at the Injector Power INJ PWR F and INJ PWR R columns. - injectors only have 20ms max to deliver fuel. I'm pushing over 20 in some areas at high load and half throttle. this is also affecting accurate AFR ratios.
If you put your stubbornness aside and take a look at it, you'll understand that larger injectors will benefit this as well as other similar situations- even on a stock improved or mildly cammed motor. no one is talking about making the bike faster here, just running optimally and maintaining performance. Although a top HP build with too small of injectors will be limiting it's HP potential.
The Best of Harley-Davidson for Lifelong Riders
In your original post you mention exhaust and tuner as the only CURRENT mods with the intent to put cams in later. I could be wrong but that is the way I read it.
If I didn't read it wrong I would question why you are seeing such high duty cycles on an otherwise stock engine.
My question is this. I see you have a PV with TT. There was another perso. I. The forum that installed a TT in his exhaust and placed the O2 sensors real close to the heads and not the stock location provided by exh manufactures. Having said this was it you that detailed the sensor install? If not are your sensors installed in the 18 mm holes provided by the exh manufacture?
I would also double check fuel pressure. Based on what I have read the stock injectors on your 2013 bike should have more than adequate flow for even a stage I motor.
As for future proofing. I have not had an opportunity to look or collect logs on my ride. I have 211 cams, FM billet AC and rinehart 2-1 exhaust. If memory serves me correctly when the tuner got done it was above 90 hp and just above 100 tq. I think 96 hp and 106 torque. So based on 411 from FM a injector upgrade may help me if I want to make more power as I appear to be at or very near the limit of the 3.9 injectors.
Could I squeeze more, probably with a PV and TT. But I am happy with the way she rides and sounds plus I am rarely riding her that hard. She's a 14 heritage classic btw.
As such in real interested in how this all plays out as who knows. Maybe a 107 kit will be in my future once the ESP runs out
I've been seeing high IDC's ever since I started logging data with the PV, even when I was only using the stock narrow band sensors- although it was not as high with the HD provided stage1 map, which is still rather lean. moving to tunes that are more for performance and lower ET's on a mainly town bike have progressively pushed my IDC's higher in the mid to upper MAP and upper rpm areas. From what I have learned this is typical for those size injectors on a 103" motor. Log your data and do some more aggressive riding, harder accelerations through upper rpms.
Bottom line, horsepower requires fuel. injectors are sized according to intended hp of the build and intended use of the build. All opinions aside, the injector math behind 3.9's at HD's rated fuel pressure is at most (realistically) 100hp, and that is 'static' rating. In operation, injectors commonly deliver slightly less fuel than their static rating. You don't want to run injectors beyond 80% of rated delivery consistently otherwise they spray inaccurately and eventually fail. if you ride mellow, run a stock hd tune or even a hd stage 1 tune and never really get on it more than once in a blue moon, well it really doesn't matter much since you rarely if ever are calling on the motor's max hp and fuel delivery. in those cases there is not much consequence of hitting a high IDC on occasion.
So- if your motor is outputting 80hp or more, and you 'get on it' and actually use that 80+ hp, you will be into the max IDC range more often than not. your ride log data will always confirm this. if you have a 100hp max motor, sure, 3.9's can work, but realistically you'd want injectors sized for at least 120-130hp. this way when you use all 100hp, your injectors are always operating below max IDC and more optimally. Or as Jamie said earlier, increase the fuel pressure which will deliver more fuel through the same sized injector.
With your bike and current build, going to larger injectors may or may not give you more HP. But, they will ensure you have complete and more accurate fuel delivery under higher horsepower situations, and give you some added overhead for future upgrades. But like I said, log your ride data- if you see regular high injector times at 16ms or above, you are in max territory. If you never see that, then save your $
On the WB O2 sensors, placing them by the head is the correct location. the 18mm bungs provided on some pipes are designed for narrow band 18mm o2 sensors on earlier HD models- especially pipes with the "dual bung" insert so you can run 12mm or 18mm in the same hole. this allows the pipe to be used on both early and late model FI HD's.
Narrowband O2 has to be father away from the head in slightly cooler exhaust gas, normally about 12" or so from head. Wideband O2 needs to be closer to head in the hotter exhaust gas, normally 3"- 6" from the head. See this guide, page 5, for pic of typical placement of WB O2 bungs- you'll always see the bung about 3" to 4" from the head on most all aftermarket or modified HD pipes designed for WB operation.
http://www.powercommander.com/downlo...8200017.03.pdf
Hope this helps- just remember for EFI-related upgrades don't listen to opinion (mine or anyone else's), look at the injector math, look at your ride log data, and if you think there is a problem that needs solving talk to a couple of the verified expert tuners (FM, HPI, Hillside Cycle, RB Racing, etc). Most all of them will take a couple minutes to lend some guidance.
Last edited by LA_Dog; Feb 25, 2016 at 09:33 AM.












