Need help diagnosing a starting issue.
Not all the time but sometimes getting the starter chatter spin noise with occasional puff from a/c.
Never clunks so not suspecting comp?? I hope!
Am considering replacing starter clutch and see if that corrects problem.
That I can do myself the comp I'm not sure of if necessary.
Is there a way to definitively diagnose the issue?
Or any other thoughts.
Thanks for any and all help.

 

Sorry. 2010 ultra 96ci stage one

 

Replace the battery before you do anything drastic. We keep these small batteries on maintenance chargers and we drag the ability to start it way past the ability for having the starting amps to handle heat vapors in the cylinders and such. The starting amp gets weak and the starter does not have enough umph to drive the pistons to clear things.

The starter clutch is not a true clutch. It's a sprag clutch that is solid drive till motor starts and if starter button it is held in too long, the motor will outrun the starter and that is when it disconnects by the drive rollers rolling up a ramp.

Also, the load will drop voltage so low, a solenoid that holds gear in drops out with a bang.

Tin men love to sell starters, compensators, starter clutches.

For future reference add a Signature line for your bike similar to mine.

My electrical 101
Rev. 03-29-17
Some electrical 101 and a little more..

Remember, the best made brand new battery that has been on a maintenance charger for 3 days that has a loose or bad connection is no better then a boat anchor with a loose rope. The connection can get loose after one ride if the battery is not anchored and the wires are short and get tugged in a direction that can unscrew the bolts.

After a good 24+ hour maintenance low amperage charge, with the charge light in the solid green and the battery has set about 24 hours off charge, voltage should be about 12.8 volts.
You can speed up this process by turning on the ignition key (headlight comes on) for ~3 seconds and then switch it back off. This is enough of a load to bleed off the excess residual charge from the charger and then you can measure the battery voltage.

12.8 = full charged
12.6 = 75% charged
12.3 = 50% charged (Lot of new modern cars with system protection will not even click at this point but will have good headlight beams showing)
12.0 =25% charged

Always check both the terminals at the battery lead and also at the terminal on the wire. That helps to verify connection. With a DC volt meter (one that has a feature to lock high and low reading is best) hooked across the battery terminals and reading 12.8 or so, crank motor and while its cranking it should not drop below about 9.6 volts and as soon as it starts and throttled up to 2000 rpm, voltage should read around 14.8 volts. The 2000 rpm is the bench mark standard. Ignore idle output. Ignore output above 2000rpm unless it exceeds 14.9 volts. That is a sure indication that regulator is bad.

The crank check shows a rough check of the reserve amperage capacity of the battery while cranking with a 150-200 amp load on it. The 14.8 shows a good alternator and if you leave it on a while as the regulatory will drop the voltage a little showing itself working. However, with the lights and stuff always on, it will never drop back much. If you have a lot of options, most modern bikes will not show 14.8 charging volts at idle but stock newer bikes will be close. Older bikes with lower amperage output not so much. However, 2000 rpm is the bench mark for the standard 14.8 volts.

If you think battery is good and something is draining it sitting, now would be a good time to check for drain problems. Go to Harbor Freight and get you a AC/DC meter for under $25 or so. http://www.harborfreight.com/ac-dc-d...ter-37772.html Make sure it has DC amps draw, DC voltage, resistance and AC voltage. Key off. Remove the negative cable off the battery. Set meter on DC amps. Hook the meter lead to cable and the other to battery. !!Key off..do not turn on!! Ignore that first draw as the alarm trims back and stuff charges for 1 minute. Now,how many milliamps (mA) is it drawing? It should be no more then 6 mA which is the ECM (1), speedometer (1), tac,TSSM (1),HFSM (1) and voltage regulator (1)

When a battery wears out, a good charge will show fairly good voltage, but the battery can still have very low amperage capacity which will show in the crude crank test above, but it really should be checked after a good charge by removing it from bike and getting a free check at a place like AutoZone that has a fancy load meter check that gives you a print out of the battery health. Battery MUST BE CHARGED to check it. Be sure they set their meter to correct cold cranking amperage stated on the battery. Never charge the AGM absorbed glass mat battery with a regular car battery charger unless it is a newer one that says safe with this type of battery. Also, by taking battery out you now know you have good connections. Vibration tends to loosen the connections or a little corrosion will prevent charging or cause starting problems. Be forwarned, these checks quite often are incorrect due to the low amperage of these small batteries and junk checking equipment. If bike is charging, no load on battery when key is off and you are still having problems…REPLACE THE BATTERY. If battery is more then 3-4 years old.. REPLACE THE BATTERY.

Using the maintenance charger can get more years from a battery but be careful here. You do not want the last start 5 miles from home. If it still grunts when you first hit starter or kicks back with a bang, replace it. After a few years, charge and pull battery and have it checked for cold cranking amperage ever spring. Even then, if it grunts most ever start, I would replace it. Most battery checkers at AutoZone and places like that do not do really well on the low amperage setting on small batteries. Not sure why but they tend to say they are OK when they are weak. If they have one that fits your bike, Wal-Mart's AGM absorbed glass mat battery is just as good as any for one third to half the money of a Harley Battery. My last 4 years befor it started grunting. And out it came. Do not put an old fashion one with vent tubes on a modern TC Harley. Do not jump, push start or run bike with a half dead battery except in a real emergency. If a bike battery is down and you jump it, throwing all that amps to it from a big car battery especially one that is running can wreck a bike regulator or charging system. Charging a worn out battery can kill alternator stator or the voltage regulator or both. Probably ending in a big dollar repair in parts alone.

It is also a good idea to always check your battery at 2000 RPM with your meter set to AC. If by chance, the regulator goes bad, sometimes it will let AC come thru. That is a sure sign of a bad regulator. Older 2 wire stators have a single phase output while the newer stators with 3 wires have a 3 phase output. The 3 phase system provides a more consistent and higher current output to the voltage regulator. The voltage regulator takes the AC from the alternator, rectifies it to DC and limits the voltage level to the battery depending on the voltage reading it gets back from the battery.

Also remember, when starting a Harley, hit the starter and hold it in till it is firing on both cylinders and running before letting up. If you let up before it’s running, quiet often, it actually take an FI motor longer to start. There is a fraction of a second more for a long stroke Harley then a multi-cylinder car for it to get going. If you do not do this, it will kick back with a bang, sneeze thru the intake or crank a lot longer the second time or shame on you the third time. Also, if you have a habit of doing this, the starter solenoid switch contact will only have half the life it could. You cannot hurt the starter. The starter gear has a sprag clutch. There are drive pins in it that as the gas motor catches and run, it outruns the starter motor drive and disengages it from the electric motor. If you hold it in a little too long and listen carefully, you will hear the sprag clutch run up the ramps and slip. Makes a sizzle hum. This will show you your starter sprag clutch is OK.

My batteries:
11-05-03 Originial Harley 3 years
08-07-06 Harley 6 1/2 years
04-29-13 Walmart Ever Start 4 years
03-25-17 AutoZone Duralast Gold

 

Rip,thanks so much for the reply.
I'll do as you suggest and not jump to any conclusions.
Was told last season battery was ok but who knows how it was tested.
Thanks again for the reply
Ken

 

My bike has done exactly what you describe on these previous batteries 08-07-06 Harley 6 1/2 years, 04-29-13 Walmart Ever Start 4 years. On the Harley battery, I would charge it well and pull it and the dealer would check it and say it was OK. Did it two or three times. Why it lasted so long but it was doing what yours does for over a year. When the EverStar started doing it, it came out. With a new battery this year, it's good now for the first 100 miles without gas!? HA..