When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
Bought this bike, has the 120R. Also had a busted head gasket. (Front)... tore it down. The cylinder head has some stress cracks right where the head gasket was blown. Not deep or long or big. but surface cracking in that area none the less. What is my best option? And where to find it fast.? It’s ridin season.
If you posted some pictures it would help. Not me, I don't know much, but it would help the many great people who do know. Did you buy it knowing it had issues or was it one of those "it ran great when I parked it "
Yeah, it's difficult to tell much without some photos, but the damage you describe is typically from the hot gasses passing through the small cavity left from the blown head gasket. Aluminum can be repaired, but will it ever have the strength it once did? And, actual cracks can be tricky to properly repair because the material at the end of the crack has to be removed and then built back up, and then properly machined. All processes that require specialized skills and equipment.
You might take the heads to a really good machine shop that has experience with Harley performance engines, not a general automotive machine shop, and get an estimate and go from there. But I'd tend to go with a new seat of heads. And, the cylinder should be checked to verify the the gasket sealing surface of true to be sure a new gasket will properly seal. Otherwise you could have the same problem again.
There are several on here that are well qualified.
Find out who fixes race car engines in your area, aluminum heads are an easy fix for a good welder that does aluminum welding. To do it properly, the aluminum needs to be heated and keep hot while the welding is done, then cooled slowly. Then it can be machined flat again.
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom
Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.