Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

120R Head Stress cracks

Thread Tools
 
Search this Thread
 
Old Mar 27, 2021 | 10:20 PM
  #1  
Shane Keesee's Avatar
Shane Keesee
Thread Starter
|
Stage I
Joined: Mar 2021
Posts: 1
Likes: 0
From: missouri
Default 120R Head Stress cracks

Bought this bike, has the 120R. Also had a busted head gasket. (Front)... tore it down. The cylinder head has some stress cracks right where the head gasket was blown. Not deep or long or big. but surface cracking in that area none the less. What is my best option? And where to find it fast.? It’s ridin season.
 
Reply
Old Mar 28, 2021 | 09:21 AM
  #2  
roussfam's Avatar
roussfam
Seasoned HDF Member
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
Joined: Jan 2009
Posts: 12,692
Likes: 8,297
From: Ottawa, Ontario
Default

I'm not a Motorcycle mechanic, but I did stay at a Holiday Inn Express last night.

Best option, replace it
Fastest option, get it from the dealer

Just my

Congrats on your first post and welcome to the Forum
 
Reply
Old Mar 28, 2021 | 10:01 AM
  #3  
Screamin beagle's Avatar
Screamin beagle
Seasoned HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2017
Posts: 5,315
Likes: 4,272
From: Granville New York
Default

If you posted some pictures it would help. Not me, I don't know much, but it would help the many great people who do know. Did you buy it knowing it had issues or was it one of those "it ran great when I parked it "
 
Reply
Old Mar 28, 2021 | 12:44 PM
  #4  
pgreer's Avatar
pgreer
Stellar HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2020
Posts: 3,187
Likes: 2,228
From: College Station, TX
Default

Yeah, it's difficult to tell much without some photos, but the damage you describe is typically from the hot gasses passing through the small cavity left from the blown head gasket. Aluminum can be repaired, but will it ever have the strength it once did? And, actual cracks can be tricky to properly repair because the material at the end of the crack has to be removed and then built back up, and then properly machined. All processes that require specialized skills and equipment.

You might take the heads to a really good machine shop that has experience with Harley performance engines, not a general automotive machine shop, and get an estimate and go from there. But I'd tend to go with a new seat of heads. And, the cylinder should be checked to verify the the gasket sealing surface of true to be sure a new gasket will properly seal. Otherwise you could have the same problem again.

There are several on here that are well qualified.

Paul
 
Reply
Old Mar 29, 2021 | 11:59 AM
  #5  
Slingshot383's Avatar
Slingshot383
Road Warrior
5 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2017
Posts: 1,530
Likes: 648
From: Saint Charles, Missouri
Default

Find out who fixes race car engines in your area, aluminum heads are an easy fix for a good welder that does aluminum welding. To do it properly, the aluminum needs to be heated and keep hot while the welding is done, then cooled slowly. Then it can be machined flat again.
 
Reply
Old Mar 29, 2021 | 06:49 PM
  #6  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,944
Likes: 8,038
From: poway
Default

Why not mill some off the heads. CR on a 120r is way too low anyway.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Fl Jimbo 05
Touring Models
4
Aug 11, 2011 10:11 PM
stlboarder
Sportster Models
11
Dec 23, 2010 10:46 PM
rivercityslim
EVO
9
Nov 16, 2009 02:50 PM
tadams
Panhead
1
Apr 23, 2009 12:16 PM
iknowyoueazyryder
Ironhead
1
Feb 18, 2008 05:25 PM




All times are GMT -5. The time now is 02:12 PM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE