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2016 Fat Boy S engine knocking suddenly

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Old Oct 19, 2023 | 08:51 PM
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Default 2016 Fat Boy S engine knocking suddenly

We out for a ride and heard this quiet knocking sound at first. It's gradually grew louder until it was much loader than the exhaust by the time i was able to make it back home. Sounds like it's coming from the front piston and it's pretty rhythmic with the engine.
I have a 2016 Fat boy S with about 38k miles on it and the sound just started. Any ideas?
 
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Old Oct 19, 2023 | 09:07 PM
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Start by checking the pushrods, may have dropped a lifter.
 
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Old Oct 20, 2023 | 08:34 AM
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After checking the pushrods, compression and leak down tests.
 
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Old Oct 20, 2023 | 12:40 PM
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If it’s in time with the front piston then I’d pull the plug, put cylinder BDC and borescope the cylinder. If there’s an oiling problem for just a short time the heat and out of round damage can be irreversible and a top end rebuild needed
 

Last edited by ntraindavefl; Oct 20, 2023 at 12:41 PM.
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Old Oct 20, 2023 | 01:40 PM
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Pull your oil filter and cut it open, if it's got metal in it and it's knocking the big end has probably let go! i know a fellow that had a softail slim S, same engine as yours, HD replaced his engine twice under warranty before he made them take it back! I have a slim s as well, from new, no problem. I hope that's not it.
 
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Old Oct 20, 2023 | 01:46 PM
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Start it up (with the bike in Neutral) and hold the throttle wide open. The knocking will either sort itself out or expose what the issue is rather quickly.
 
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Old Oct 20, 2023 | 02:28 PM
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Originally Posted by 2500hdon37s
Start it up (with the bike in Neutral) and hold the throttle wide open. The knocking will either sort itself out or expose what the issue is rather quickly.
That'll do it haha
 
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