Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

117 kit help

Thread Tools
 
Search this Thread
 
Old Nov 17, 2023 | 01:57 PM
  #1  
krackken's Avatar
krackken
Thread Starter
|
Novice
Joined: Jun 2008
Posts: 19
Likes: 3
Question 117 kit help

I have a 2011 CVO 110 and purchased the 117 kit. The build is as follows;
Standard 117 kit with 5.3inj, 58mm TB, 9.9:1 pistons with the exception of;
.03 head gasket
Woods TW-7H cam
Adjustable pushrods
SE CamPlate and Oil pump
Trask Air Cleaner
currently have true duals with Tab slip-ons

My 110 with the Trask AirCleaner and Duals showed 92.51hp and 115.85Tq
My 117 build with Trask AirCleaner and Duals shows 98.87hp and 112.18Tq

I am told that it must be the exhaust so we are ordering a 2-1 exhaust.but it makes no sense that with the same exhaust i am showing so little gain in hp and losing in torque.
Any help would be appreciated.


 
Reply
Old Nov 17, 2023 | 02:07 PM
  #2  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

First question comes to mind is who did the tune; the tune is certainly suspect. All things being equal, the 7 addtional cubic inches should have shown an improvement in both TQ/HP. I would be looking at the tune and considering another tuner.
 
Reply
Old Nov 17, 2023 | 02:12 PM
  #3  
downzero's Avatar
downzero
Stellar HDF Member
Veteran: Army
15 Year Member
Liked
Community Favorite
Joined: Mar 2008
Posts: 2,328
Likes: 2,205
Default

Is the red line the 117? Because irrespective of the peak torque, there's a huge fat area under that curve at low RPM that is way more important than the torque peak. If you're that concerned about the peak, install a bigger cam.
 
Reply
Old Nov 17, 2023 | 02:16 PM
  #4  
krackken's Avatar
krackken
Thread Starter
|
Novice
Joined: Jun 2008
Posts: 19
Likes: 3
Default

It is at the Harley dealership where the 117 kit was installed. I could be wrong but i believe they said they started with the harley 117 map since they didn't have a map with the woods cam and then started tuning from there. It is on a dynojet.SAE smoothing 5
 
Reply
Old Nov 17, 2023 | 02:18 PM
  #5  
harpwrench's Avatar
harpwrench
Tourer
15 Year Member
Joined: Oct 2010
Posts: 405
Likes: 238
From: NW MO
Default

Your cam opens the exhaust at 42 degrees, it’s choking up in the pipes, I’d put in the 259e that came in the kit
 
Reply
Old Nov 17, 2023 | 02:22 PM
  #6  
krackken's Avatar
krackken
Thread Starter
|
Novice
Joined: Jun 2008
Posts: 19
Likes: 3
Default


the higher numbers are the tabs with baffles. the lower number are without baffles
 
Reply
Old Nov 17, 2023 | 02:30 PM
  #7  
krackken's Avatar
krackken
Thread Starter
|
Novice
Joined: Jun 2008
Posts: 19
Likes: 3
Default

i switched to the TW-7h because the cam calculator showed with my build it would be at 9.48:1 corrected compressions and 197.9 CCC. The 259-e showed 9.17:1 corrected compression and 189.7 CCC so I thought the tw-7h would help with lower end torque since I ride 2 up most of the time and still help with total power. I could have been totally mistaken. I just thought people had said in the past that if you didn't use higher compression you would fall short with the 259-e.
I could have them put the 259-e back in and maybe go with suburban 117 pistons with +6.6cc dome. That would put it up to 9.87:1 corrected and 208.3 CCC.
 
Reply
Old Nov 17, 2023 | 02:33 PM
  #8  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

I don't disagree with the other posters comments but very suspect of the quality of a dealer tune. The OP's dealer may be the exeption to the rule but as a general rule, dealer tuners don't have a good track record. Before I would start changing exhaust sytems or cams, I would get the bike in the hands of a tuner known for their proficiency. What software was used to tune?

@krackken Where are you located? Maybe we can point you to a known tuner in your area?
 

Last edited by djl; Nov 17, 2023 at 02:37 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Nov 17, 2023 | 02:45 PM
  #9  
krackken's Avatar
krackken
Thread Starter
|
Novice
Joined: Jun 2008
Posts: 19
Likes: 3
Default

Thanks, I'm in Tulsa, Oklahoma. They use a dynamometer 250ix with supertuner and sell me a powervision license. I'm not 100% what the software version is.
 
Reply
Old Nov 17, 2023 | 02:50 PM
  #10  
harpwrench's Avatar
harpwrench
Tourer
15 Year Member
Joined: Oct 2010
Posts: 405
Likes: 238
From: NW MO
Default

Your cams and the exhaust are both working against it, I wouldn’t expect any tuner to get a lot out of it. Before I’d change pistons I’d spend the money on a different set of cams. Here’s a link to a 117 drop on with cyclerama 575 cams, which has the low end you’re wanting, further down he shows what it did with 259’s

https://harleytechtalk.com/htt/index...318.0/all.html

The factory 2-1-2 decatted works pretty good with better mufflers and save you $$ for cams

 
Reply



All times are GMT -5. The time now is 01:51 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE