Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

push rod adjustment and heat.

Thread Tools
 
Search this Thread
 
Old Sep 15, 2024 | 03:25 PM
  #1  
paud's Avatar
paud
Thread Starter
|
Road Master
15 Year Member
Photogenic
Liked
Joined: Oct 2009
Posts: 1,132
Likes: 36
From: Las Vegas
Default push rod adjustment and heat.

Here is the set up: 2021 RG. Harley stage II with torque cam. New harley lifters and SE adjustable push rods. All adjusted by the book..TWICE!
At the moment I am getting a top end noise that is deeper tone than ping, and not as deep as a knock. By knock I mean a type of noise you would hear if you "accidentally" lugged the engine.
This "noise" happens when the engine is hot and between 2000 and 2500 rpm in gears 1,2 and 3. AND while in Neutral.
I have read where some recommend putting an extra 1/2 to almost full turn on the push rod adjustment to make the rod just a bit longer, and that will help the noise go away. So instead of the factory adjustment to move the lifter spring half of .200 of inch, maybe adjust to .130 of an inch.
Given all of that, a part of me says, what a sec! Dont engine parts expand when hot? If that is so, then could the push rod expand a bit, along with the rocker arm, therefore affecting valve clearance and performance? So, if everything is "bigger" because of the heat, would it be reasonable to assume that when my engine is hot, the noise might be caused by the "hot" expanded parts causing the push rod to go deeper into the lifter? And if that is the case, would you want to adjust the push rod to a bit less than half of the .200 travel of lifter? Lets say adjust to .90 down instead of .100 down?
 
Reply
Old Sep 15, 2024 | 03:45 PM
  #2  
Screamin beagle's Avatar
Screamin beagle
Seasoned HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2017
Posts: 5,315
Likes: 4,272
From: Granville New York
Default

First I'm not a professional but I do fix my own junk. Like you I've read setting the pushrods to get to .140 preload. Theory is the Motor expands when it gets hot. That Theory is true but some metals grow faster, some grow more and some do both. Your cases and heads are aluminum while the stuff you mentioned is steel of whatever alloy. Aluminum definitely grows faster, gets warm/ cool faster than steel does. That's why I think its widely recommended to set the lifters deeper than half of their travel. How many turns/ flats did you use? If you're around .100 another half turn might do the trick. Don't forget if you have an open air cleaner and put in an aftermarket cam you may hearing reversion from the cam itself.
 
Reply
Old Sep 15, 2024 | 03:49 PM
  #3  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,922
Likes: 8,027
From: poway
Default

Everything gets bigger with heat but the cylinders/heads expand more than the pushrods..
 
Reply
Old Sep 15, 2024 | 05:13 PM
  #4  
paud's Avatar
paud
Thread Starter
|
Road Master
15 Year Member
Photogenic
Liked
Joined: Oct 2009
Posts: 1,132
Likes: 36
From: Las Vegas
Default

I appreciate the reply, but my brain is not clicking with something...Here is an Over-exaggeration of how I am thinking: If the engine gets hot, the push rod gets hot and expands. If it expands, that means not only circumference, but length. If I set the length of the push rod to compress the lifter spring half way when the engine is cold,(.100), then when the push rod gets hot, it will move deeper into the lifter, because its length is longer due to the heat. Next, I "speculate", that when my engine is hot, and the push rods are getting deeper into the lifter, the rpms of 2000, to 2500 are not quite high enough to force enough oil back into the lifter to compensate for the deeper push rod travel. But at speeds Over 2600, the deep tapping noise subsides because there is more "force" pushing the oil into the lifters.
So, in my mind, if I set the lifter pre-load to .090 instead of .100, that would compensate for the heat expansion of the push rod.

 
Reply
Old Sep 15, 2024 | 06:07 PM
  #5  
Firedude2's Avatar
Firedude2
Tourer
Liked
Loved
Community Favorite
Joined: Jun 2021
Posts: 303
Likes: 146
From: Az
Default

You might be over thinking this. If you think its the pushrod adjustment you can go another turn.
If in doubt you can always bottom lifter. You basically continue to go a turn, wait till lifter bleeds and pushrod can be spun easily, then and another turn, let bleed and can spin pushrod, repeat until no more adjustment. Dont force it and only one turn at a time Keep count from original amount of turns and you have your range. Its a lot more than people think. Limited travel lifters will be less of course.
You might be chasing rocker side play tic.
 
Reply
Old Sep 15, 2024 | 06:41 PM
  #6  
jbarr1's Avatar
jbarr1
Road Master
10 Year Member
Liked
Joined: Nov 2015
Posts: 1,236
Likes: 387
From: georgia
Default

Rocker lockers —-
 
Reply
Old Sep 15, 2024 | 07:02 PM
  #7  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,922
Likes: 8,027
From: poway
Default

Originally Posted by paud
I appreciate the reply, but my brain is not clicking with something...Here is an Over-exaggeration of how I am thinking: If the engine gets hot, the push rod gets hot and expands. If it expands, that means not only circumference, but length. If I set the length of the push rod to compress the lifter spring half way when the engine is cold,(.100), then when the push rod gets hot, it will move deeper into the lifter, because its length is longer due to the heat. Next, I "speculate", that when my engine is hot, and the push rods are getting deeper into the lifter, the rpms of 2000, to 2500 are not quite high enough to force enough oil back into the lifter to compensate for the deeper push rod travel. But at speeds Over 2600, the deep tapping noise subsides because there is more "force" pushing the oil into the lifters.
So, in my mind, if I set the lifter pre-load to .090 instead of .100, that would compensate for the heat expansion of the push rod.
Like you say, everything expands not only the pushrods.

Ask yourself what expands more, a pushrod which is made out of steel or aluminum cases, cylinders and heads.. Lookup coefficient of expansion for aluminum and steel.. Also which gets hotter, the cylinders and heads or the pushrod?
 
Reply
Old Sep 15, 2024 | 08:12 PM
  #8  
ntraindavefl's Avatar
ntraindavefl
Road Warrior
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2011
Posts: 1,956
Likes: 439
From: florida
Default

Sometimes thinking can say a lot about a person
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Sep 17, 2024 | 03:09 PM
  #9  
paud's Avatar
paud
Thread Starter
|
Road Master
15 Year Member
Photogenic
Liked
Joined: Oct 2009
Posts: 1,132
Likes: 36
From: Las Vegas
Default

Lots of grave yards are full of folks who didn't think.
Why would preloading the lifter deeper help to quiet the engine?
 
Reply
Old Sep 17, 2024 | 03:48 PM
  #10  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,922
Likes: 8,027
From: poway
Default

Originally Posted by paud
Lots of grave yards are full of folks who didn't think.
Why would preloading the lifter deeper help to quiet the engine?
Because it can't collapse as far so it's easier to recover. Less oil in the upper chamber used. A little less fluid compression due to less fluid in the lower chamber.
 
Reply



All times are GMT -5. The time now is 05:23 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE