EVO All Evo Model Discussion

Interesting problem

Thread Tools
 
Search this Thread
 
Old Oct 26, 2014 | 08:58 AM
  #1  
texashillcountry's Avatar
texashillcountry
Thread Starter
|
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default Interesting problem

I was drilling out a broken bolt and the drill bit shattered.
I don't know why. It was a left hand snap-on 1/4" drill bit.
The broken bit of the drill is flush with the frame (of course).

The bolt in question was the mounting bolt for the front upper tank mounting bracket (part number 3 in the picture).

I have tried everything I can think of to get it out.

Anybody got any off the wall suggestions?
 
Attached Thumbnails Interesting problem-image.jpg  
Reply
Old Oct 26, 2014 | 09:13 AM
  #2  
Dan89FLSTC's Avatar
Dan89FLSTC
Seasoned HDF Member
Veteran: Navy
Active Streak: 30 Days
Top Answer: 3
Top Answer: 5
Joined: May 2008
Posts: 21,175
Likes: 12,746
From: South Carolina
Default

I`m not a machinist, so if it were my bike, I would check with a local 4X4 shop, those guys are experienced at getting broken off bolts out from some of the worst places...
 
Reply
Old Oct 26, 2014 | 09:18 AM
  #3  
WP50's Avatar
WP50
Seasoned HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,185
Likes: 2,134
From: W. Texas
Default

That pic ain't big enough for my ol eyes What bike ya working on?
 
Reply
Old Oct 26, 2014 | 09:29 AM
  #4  
texashillcountry's Avatar
texashillcountry
Thread Starter
|
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by WP50
That pic ain't big enough for my ol eyes What bike ya working on?
The same one I was talking to you about yesterday.

'85 FXSB.
 
Reply
Old Oct 26, 2014 | 09:41 AM
  #5  
WP50's Avatar
WP50
Seasoned HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,185
Likes: 2,134
From: W. Texas
Default

couldn't remember

Ok still thinking about it
hope one of these folks can help
I ran outta ideas a bit quick on ya

Good luck WP
 
Reply
Old Oct 26, 2014 | 09:46 AM
  #6  
texashillcountry's Avatar
texashillcountry
Thread Starter
|
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by WP50
couldn't remember

Ok still thinking about it
hope one of these folks can help
I ran outta ideas a bit quick on ya

Good luck WP
You did tell me to start a thread so I did.
Thanks for your help yesterday BTW.
 
Reply
Old Oct 26, 2014 | 10:07 AM
  #7  
WP50's Avatar
WP50
Seasoned HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,185
Likes: 2,134
From: W. Texas
Default

Your welcome
Headed for church
I'll say a prayer

WP
 
Reply
Old Oct 26, 2014 | 10:24 AM
  #8  
Hackd's Avatar
Hackd
Elite HDF Member
Joined: Oct 2005
Posts: 3,872
Likes: 83
From: Canton, Michigan
Default

Can you get the tip of a small punch onto one of the drill flutes and tap it clockwise?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Oct 26, 2014 | 10:45 AM
  #9  
larsfum's Avatar
larsfum
Stellar HDF Member
15 Year Member
Liked
Top Answer: 1
Joined: Jan 2009
Posts: 2,578
Likes: 463
From: On a Lake, not far from the Gulf
Default

Can you grab the twists of the bit with a pair of needlenose and turn it out?
 
Reply
Old Oct 26, 2014 | 10:51 AM
  #10  
8ntsane's Avatar
8ntsane
Cruiser
Joined: Oct 2013
Posts: 199
Likes: 3
From: Canada
Default

I would go to this site http://bbs.homeshopmachinist.net/forum.php
And type in removing a broken drill bit. You will come up with many different ways to tackle the job. If you spend some time reading the threads you get from the search, you would atleast be armed with enough infro to decide on what method you want to use.

Hope it all goes well
 
Reply



All times are GMT -5. The time now is 07:24 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE