EVO All Evo Model Discussion

Bad VOEs

Thread Tools
 
Search this Thread
 
Old Nov 19, 2015 | 07:06 PM
  #31  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,005
Likes: 7,540
From: Poolville
Default

Originally Posted by texashillcountry
The intermediate jet is 3000 and below

Low rpm operation is controlled by the intermediate jet (#11). If sneezing or popping is experienced below approximately 3000 rpm’s the intermediate jet must be replaced with a larger sized (richer) jet. If the engine does not run smoothly at low speeds, fouls plugs, blows black smoke or gets bad gas mileage a smaller (leaner) intermediate jet needs to be installed. Always readjust the idle mixture (#2) and idle speed (#1) screws after making a jet change.


The main jet has nothing to do with fouling plugs.


To test the main jet, do a roll-on from 50-mph to 70-mph in 3rd gear. If the engine backfires or breaks up in the carb, increase the main jet size .004". If the engine is flat or will not accelerate, decrease the main jet by .004".


Source
http://www.sscycle.com/tech-info/carb-quick-guide/
Yes this would be perfect.

As for altitudes it does make some difference but you would have to get up a little higher than 600. The valley I lived in upstate NY at the railroad croosing stated 1154' ASL and never made a difference between there and Albany which isn't far above sea level. A few feet.

I remember once in an episode of that British show "Top Gear" they decided to go over the Andes instead of around and the air got so thin that their 4wd trucks couldn't go faster that 15 miles an hour because of the extremely rich condition. Eventually thy barely even run, so they decided to turn around. It was pretty cool...
 
Reply
Old Nov 19, 2015 | 08:24 PM
  #32  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,062
Likes: 4,547
From: Haslet Texas
Default

Originally Posted by 98hotrodfatboy
Yes this would be perfect.

As for altitudes it does make some difference but you would have to get up a little higher than 600. The valley I lived in upstate NY at the railroad croosing stated 1154' ASL and never made a difference between there and Albany which isn't far above sea level. A few feet.

I remember once in an episode of that British show "Top Gear" they decided to go over the Andes instead of around and the air got so thin that their 4wd trucks couldn't go faster that 15 miles an hour because of the extremely rich condition. Eventually thy barely even run, so they decided to turn around. It was pretty cool...
Something I find interesting is that after I built my motor up a little I have coughing below 3k rpms and bad gas mileage.
According to the instructions that means I have to raise and lower my intermediate jet so I just leave it where it is.


I love British Top Gear!!!!!!!!!!!
I was very sad to find out that it is canceled.


I hear those three are starting something else.
 
Reply
Old Nov 19, 2015 | 08:58 PM
  #33  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,005
Likes: 7,540
From: Poolville
Default

Believe it or not, as I increased the compression on my motor my builder told me that the higher compression would actually need a smaller intermediate jet. I didn't believe him at first but seeing is believing. At 10.8: static and 9.6 dynamic I'm only using a 295 intermediate and a 72 main. Awesome plug color....
 
Reply
Old Nov 19, 2015 | 09:05 PM
  #34  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,062
Likes: 4,547
From: Haslet Texas
Default

Originally Posted by 98hotrodfatboy
Believe it or not, as I increased the compression on my motor my builder told me that the higher compression would actually need a smaller intermediate jet. I didn't believe him at first but seeing is believing. At 10.8: static and 9.6 dynamic I'm only using a 295 intermediate and a 72 main. Awesome plug color....
I'm running the same jets with less compression.
A dyno run says I need to be using a 74 for cooling at WOT but I already get shitty enough gas mileage so I stick with the 72.
 
Reply
Old Nov 20, 2015 | 09:36 AM
  #35  
falconbrother's Avatar
falconbrother
Thread Starter
|
Road Master
Joined: Jan 2012
Posts: 856
Likes: 9
From: North Carolina
Default

I'm gonna try out the 295 Intermediate and 68 main and see how it plays out. So far, with the very little bit of riding that I have been able to do it seems to run pretty well. Still hesitating off of idle a little. I have a new VOEs switch on order and will replace that this weekend. Supposed to be here today (check's in the mail). That may change nothing but, I think a 26 year old switch ought to be changed for reliability anyway.
 
Reply
Old Nov 20, 2015 | 10:22 AM
  #36  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,195
Likes: 3,085
From: NW AR
Default

Only change one jet at a time. Then tune your idle mixture, then tune your accelerator pump. A little hesitation off idle is either idle mixture or more likely accelerator pump.
 
Reply
Old Nov 20, 2015 | 02:23 PM
  #37  
flhchaz's Avatar
flhchaz
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 3,117
Likes: 1,730
From: In The Woods, PA
Default

Check out S&S's Videos on YouTube. Very informative and helpful when tuning and selecting the jets.
 
Reply
Old Nov 21, 2015 | 10:35 AM
  #38  
falconbrother's Avatar
falconbrother
Thread Starter
|
Road Master
Joined: Jan 2012
Posts: 856
Likes: 9
From: North Carolina
Default

I have gone up and down on the main jet size and basically have the same issue. I'm going to replace they coil since I have a new spare and install new wires and see if it changes anything. I'm beginning to believe that the 70 main was good all along.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Nov 21, 2015 | 11:17 AM
  #39  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,195
Likes: 3,085
From: NW AR
Default

The problems you describe are not main jet problems. Swapping out main jets won't fix them.
 
Reply
Old Nov 21, 2015 | 11:25 AM
  #40  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,062
Likes: 4,547
From: Haslet Texas
Default

Originally Posted by falconbrother
I have gone up and down on the main jet size and basically have the same issue. I'm going to replace they coil since I have a new spare and install new wires and see if it changes anything. I'm beginning to believe that the 70 main was good all along.
When was the last time you cleaned your carb?
What does that rubber according looking thing (part of the accelerator pump) look like.
On mine it was running bad and I found that that rubber piece was very worn out. It had holes in it.
Once I replaced it everything was fine again.
 
Reply



All times are GMT -5. The time now is 01:48 AM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE