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'95 FXDWG - Eerie Random Engine Noise

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Old May 26, 2016 | 08:58 AM
  #21  
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Originally Posted by happyhab
And hopefully whatever is going on up top will spell out why it's bent and what's causing my noise...
Or, it may be that the pushrod is simply bent, and randomly hitting the pushrod tube. I've found that quality (read: straightness) of adjustable pushrods can be an "iffy" proposition, even right out of the box, as they are brazed or welded together out of several pieces.
 
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Old May 26, 2016 | 09:02 AM
  #22  
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If you do indeed have a bent pushrod them i would not run it any longer. I assumed the motor was stock Obviously it's not. I think you are going too be to pulling the head. Have you been running the motor to the rev limiter before the noise started....? I wouldn't think a broken spring, cause it would run but on one cylinder maybe if the valve didn't drop. If the pushrods did not loosen up from running then i would think slight piston to valve contact which will still allow the motor to run but with slight sputters here and there that you already indicated. I would contact the previous owner to find out what he did to the motor. Plan on tearing it down... Sorry dude...
 
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Old May 26, 2016 | 09:02 AM
  #23  
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Not sure if you got an answer but if you can hear something above the random idle Harley compensator racket, then good luck. That random of the idle due to the uneven 270 (4 stroke remember, so not 180) firing order and sound travels all over thru the motor. Get you a two ear mechanics stethoscope and listen. Mine sounds like a rotary tiller in a gravel bed but everthing is like a sewing machine with the stethoscope. Been that way for the last 25K Sure saves taking things apart for nothing. Most of the time, unless you tear it way down you are not going to see anything and most any roller bearing is going to have a few marks and then you just scratch your head. If it really is a bearing or tensioners..it's NOT random. You know-it.
 

Last edited by Jackie Paper; May 26, 2016 at 09:07 AM.
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Old May 26, 2016 | 02:28 PM
  #24  
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Originally Posted by Uncle G.
Or, it may be that the pushrod is simply bent, and randomly hitting the pushrod tube. I've found that quality (read: straightness) of adjustable pushrods can be an "iffy" proposition, even right out of the box, as they are brazed or welded together out of several pieces.
I popped the spring cap off and the rod is definitely not bent to the degree where it would be hitting the tube, so that's not it.
 
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Old May 26, 2016 | 02:31 PM
  #25  
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Originally Posted by 98hotrodfatboy
If you do indeed have a bent pushrod them i would not run it any longer. I assumed the motor was stock Obviously it's not. I think you are going too be to pulling the head. Have you been running the motor to the rev limiter before the noise started....? I wouldn't think a broken spring, cause it would run but on one cylinder maybe if the valve didn't drop. If the pushrods did not loosen up from running then i would think slight piston to valve contact which will still allow the motor to run but with slight sputters here and there that you already indicated. I would contact the previous owner to find out what he did to the motor. Plan on tearing it down... Sorry dude...
I have not pushed it past 4000 since buying it a month ago and don't go much past 3000 for the most part. Running just lovely, no hesitation, bogging, nothing. I'm pulling the rocker/valve cover this weekend.
 
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Old May 26, 2016 | 02:33 PM
  #26  
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Originally Posted by RIPSAW
Not sure if you got an answer but if you can hear something above the random idle Harley compensator racket, then good luck. That random of the idle due to the uneven 270 (4 stroke remember, so not 180) firing order and sound travels all over thru the motor. Get you a two ear mechanics stethoscope and listen. Mine sounds like a rotary tiller in a gravel bed but everthing is like a sewing machine with the stethoscope. Been that way for the last 25K Sure saves taking things apart for nothing. Most of the time, unless you tear it way down you are not going to see anything and most any roller bearing is going to have a few marks and then you just scratch your head. If it really is a bearing or tensioners..it's NOT random. You know-it.
I am past the stage of ripping things apart to 'hopefully' find the cause. As mentioned in previous posts, it can be the simplest of things at times. However, that vibration that I'm feeling in the push rod tube is pointing in only two directions, up to the top end or back down to the lifter, so I'm hoping it's one of the two. I agree, a lot of potential other failures might give a more consistent racket. Cheers
 
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Old May 26, 2016 | 03:09 PM
  #27  
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Have you tried just adjusting the pushrod to see if it is just out a bit? If they are time savers or similar, they'll come out without popping the covers to check for a bent pushrod.

Could also be a lifter starting to get a bit weak and needing replacement.

Griz
 
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Old May 26, 2016 | 03:55 PM
  #28  
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I've got the cover off and nothing eerie is jumping out at me. I pulled the plugs and put it into 5th gear to roll it over a bit and again, nothing looking bad at the moment. Side play in the rockers equal and not much really. Can't feel any play in the rocker bushing to speak of, but it would still be under a little bit of load I guess with the pushrod still in place...

Here is a shot of the spring setup, not sure if it is stock or not. I suppose with aftermarket adjustable pushrods, one would assume this thing may have an uprated cam perhaps.
 
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Old May 27, 2016 | 10:28 AM
  #29  
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Well well well, upon further examination I do have a bent rod...

Top end looks good, so the question is, can a bad lifter bend a rod?
 
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Old May 27, 2016 | 11:30 AM
  #30  
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Well, well ,well, well, well. I got poking around on the valves spring and have found the culprit, a broken inner spring. So the two pieces are held captive by the outer spring and every now and then it must be binding with the outer spring causing the random metallic sound and also bending the push rod!

So, now I need to hit the manual to figure out the repair process and get some parts ordered.

I'd love to know how that spring broke? We do a lot of mower racing with built V-twins and I've built some pulling engines too and never had a broke spring. Had everything else, bent valves, stuck guides, broken retainers, weak/tired springs, but never did break one.
 
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