EVO All Evo Model Discussion

Made some changes still getting a pop.

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Old Sep 18, 2016 | 08:35 AM
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Default Made some changes still getting a pop.

I picked up a set of after market slip on mufflers for my '96 RK that came off a '06 RK that are 4" and has an open baffle. These are louder and I did notice the bike felt better running the roads. I have a Dobeck TFI tuner installed as the '96 ECM is not programmable, I'm getting around 43MPG so I'm happy with that but here's the thing, I'm still getting what seems like a lot of deceleration popping. I replaced the intake gaskets and it improved but there is still a lot of decel pop.
I've been playing with this tuner but It doesn't seem to dial in completely. It seems to me it is running a little too rich.
I'm thinking of trying a newer tuner like the Cobra FI2000R but thought I'd check here first and see if anyone has any suggestions on dialing the Dobeck in better.
Thanks.
 
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Old Sep 18, 2016 | 09:06 AM
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You report 4" open baffle.
Basically running huge wide open pipes, no baffle, no wrap, just an empty can and have ZERO back pressure.
Unless you have some special cams, special air box and several high performance additions then the only " feel " experienced should be noise.
The loss of back pressure probably reduced low speed torque too.
Only at extended wide open throttle rides would any actual performance improvement be measured and then only at full throttle after a while.
Air is entering your non-baffle pipes and combining with fuel that has not burned in the hot pipe causing small explosions.
A tuner change will not overcome that situation.
Adding more fuel will not tune it out.
If you want to use those pipes.
You may wish to consider a simple addition of muffler lollipops..home made would be fine and the cost is very easily under $10...basically eye bolts and two washers bolted together closing the eye...there are other ways depending on pipe diameter but you will get the idea.
They will add a little back pressure and then dial back the tuner (remove fuel).
If the bike is basically stock then consider running tuner near stock plus a little fuel at low end.
Here is a link that might help you understand.
http://www.nightrider.com/biketech/exhaust.htm
 
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Old Sep 18, 2016 | 10:51 AM
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Thank you for the information Im. These do have baffles in them but nothing like a restrictor plate across the opening. I was wondering if the lack of back pressure was a culprit. I figured if they came off a fuel injected '06 then they would work on a fuel injected '96. The opening is around 1-1/2" all the way through with a small bar stock running across. I'll see what I can do about the lollipops.
 
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Old Sep 18, 2016 | 12:58 PM
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Make sure header pipes are tight.
 
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Old Sep 19, 2016 | 09:56 AM
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Not familiar with the Dobeck, but with a PC3 usb tuner on a MM fi, adding fuel to the zero throttle position column, 1750rpm and above usually gets rid of decel pop.
 
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Old Sep 19, 2016 | 12:13 PM
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Originally Posted by Schex3x
Not familiar with the Dobeck, but with a PC3 usb tuner on a MM fi, adding fuel to the zero throttle position column, 1750rpm and above usually gets rid of decel pop.
According to a tech at DynoJet you should actually remove fuel from the zero throttle position to eliminate decal pop.

from an email I received from DynoJet:

Decel popping is caused by the detonation of unburned fuel in the exhaust pipe. This happens with high flow exhausts that allow more fresh air to be pulled into the pipe, causing the exhaust temperature to rise and detonate the fuel. Ways to reduce and possibly eliminate this popping are listed below and can vary between Harley-Davidson motorcycles and sport bikes and cruisers:



Harley-Davidson:
  1. For older Magnetti-Marelli fuel injected bikes, adjusting the fuel table to remove fuel can help reduce popping. Highlight the zero percent column from 2,000 rpm to redline and enter in values from -40 to -50. Run the bike and see if the popping has reduced. Sometimes, the throttle position may not show zero at idle and should be correctly adjusted with the bike at full operating temperature to make sure it is reading zero.
  2. On newer Delphi fuel injected bikes, we have found that adding fuel is needed to reduce popping. Highlight the zero percent column and instead of using negative numbers, try adding fuel to the map. Start with putting a value of 25 in the cells and see if the popping has reduced.
  3. Adjusting the ignition table could also help in deceleration popping. Advance the timing in the zero percent column 3 to 5 degrees to see if popping has been reduced.
 
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Old Sep 19, 2016 | 12:51 PM
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Ya, I should of maybe said try removing fuel first,

the experience I had was that you pretty much have to shut the fuel off for it to work, then it had a off/on feel when getting back on the throttle, adding fuel solved it. I guess it's trial and error.

Adding timing helps too
 
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Old Sep 19, 2016 | 01:28 PM
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Originally Posted by larsfum


Sometimes, the throttle position may not show zero at idle and should be correctly adjusted with the bike at full operating temperature to make sure it is reading zero.

Check this too.


carl
 
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Old Sep 19, 2016 | 02:22 PM
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Originally Posted by Crashone
I picked up a set of after market slip on mufflers for my '96 RK that came off a '06 RK that are 4" and has an open baffle. These are louder and I did notice the bike felt better running the roads. I have a Dobeck TFI tuner installed as the '96 ECM is not programmable, I'm getting around 43MPG so I'm happy with that but here's the thing, I'm still getting what seems like a lot of deceleration popping. I replaced the intake gaskets and it improved but there is still a lot of decel pop.
I've been playing with this tuner but It doesn't seem to dial in completely. It seems to me it is running a little too rich.
I'm thinking of trying a newer tuner like the Cobra FI2000R but thought I'd check here first and see if anyone has any suggestions on dialing the Dobeck in better.
Thanks.
My deceleration pop was caused by a intake gasket leak on front cylinder.
 
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Old Sep 19, 2016 | 08:41 PM
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Originally Posted by Schex3x
Not familiar with the Dobeck, but with a PC3 usb tuner on a MM fi, adding fuel to the zero throttle position column, 1750rpm and above usually gets rid of decel pop.
Wiiner, winner chicken dinner! On EFI no fuel is being added in the 0 TPS above 1000 rpm's when your engine is over 1000. With less exhaust restriction air is being pulled backwards at decel and gases are being ignited in the exhaust from a lean condition, a AFR reader system goes off the chart lean when this happens, it is easy to fix with a PC3 like Schex mentioned.
I believe a Doebek is a 3 pot system and not able to break down cells like a Power Commander, the only chance you have is to tune it like a carb, add fuel in the lower rpms of the pots until it stops popping, shouldn't take much unless the baffles have been altered or packing is gone. then you need to punt the ball because your out of downs
 
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