EVO All Evo Model Discussion

Got it by the shifter bug

Thread Tools
 
Search this Thread
 
Old Jan 16, 2017 | 12:36 PM
  #1  
misfitJason's Avatar
misfitJason
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,846
Likes: 1,386
From: Florida
Default Got bit by the shifter bug on my ultima six speed

My softail's tranny started to fail to return to the center position when downshifting. I checked everything in the linkage and shifter for binding to no avail. So looks like I am ripping the tranny out today. Going to drop it off at my buddies shop when I get it out. I might spring for the baker anti overshift ratchet pawl. And probably a new detent spring while apart on this ultima six speed.
 
Reply
Old Jan 16, 2017 | 01:39 PM
  #2  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,006
Likes: 7,541
From: Poolville
Default

You don't have to go to that extreme unless your looking for an excuse to replace. The shift pawl spring is an easy replacement. Oil tank, starter and the the shift drum cover and shift drum and walla, there it is. the hardest part is getting the shift lever off of the shift pawl shaft...

A six speed would be a nice upgrade though.....
 
Reply
Old Jan 16, 2017 | 01:56 PM
  #3  
misfitJason's Avatar
misfitJason
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,846
Likes: 1,386
From: Florida
Default

It is a six speed. I am just going to take it out. It's already halfway there
 
Reply
Old Jan 16, 2017 | 01:59 PM
  #4  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,006
Likes: 7,541
From: Poolville
Default

Originally Posted by misfitJason
It is a six speed. I am just going to take it out. It's already halfway there
Jason, is it a Ultima? I have first hand experience with that repair...
 

Last edited by 98hotrodfatboy; Jan 16, 2017 at 02:13 PM.
Reply
Old Jan 16, 2017 | 05:06 PM
  #5  
glidein wide's Avatar
glidein wide
Stellar HDF Member
10 Year Member
Photogenic
Liked
Joined: Jan 2015
Posts: 2,504
Likes: 150
From: ct
Default

GOT BIT BY THE SHIFTER BUG ON MY ULTIMA SIX SPEED.. sorry guys seen it and had to do it...
 
Reply
Old Jan 16, 2017 | 05:52 PM
  #6  
misfitJason's Avatar
misfitJason
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,846
Likes: 1,386
From: Florida
Default

Yes it's a ultima. Been flawless until now. Had it in one bike or another for about five years
 
Reply
Old Jan 16, 2017 | 06:27 PM
  #7  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,006
Likes: 7,541
From: Poolville
Default

The biggest problem with the Ultima is, the shift pawl has very sharp edges in the lever inside the trans that will cut into the spring breaking if. Hopefully it didn't get caught in any of your gears. It is tempered and can do some damage. I got lucky , mine fell to the bottom without getting caught up in the gears.....
So what I did to prevent any future issues was take a very fine flat file (1/4" wide and a 1/16" thick) and rounded all places that the spring would contact because it was the edge that cut into it weakening it. Now I tried the Baker shift pawl for the oem 5 speed I'm my Ultima but the lengths are different and will not work. I do believe the oem shift pawl spring is the same though. Since I repaired mine i believe I put at least 10k on it and is still holding up to the beating I give it. Why build something if your not gonna use it? Hope I was able to help you out...
 
Reply
Old Jan 16, 2017 | 08:46 PM
  #8  
misfitJason's Avatar
misfitJason
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,846
Likes: 1,386
From: Florida
Default

The shifter pawl spring didn't break. I just got it out and took the top off. Now I am wondering if one of the bearings went bad in the shift drum on the pillow block. I am beyond my scope of practice here. So tomorrow it goes to my buddy's shop
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Jan 17, 2017 | 05:43 AM
  #9  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,006
Likes: 7,541
From: Poolville
Default

I can see how a bad bearing would make it difficult to shift but the only thing that returns the shift linkage to center would be the pawl and spring. Sounds more like something is binding up somewhere... Let us know what he finds. Always good to have a little heads up.
 
Reply
Old Jan 17, 2017 | 01:34 PM
  #10  
misfitJason's Avatar
misfitJason
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,846
Likes: 1,386
From: Florida
Default

So far before I dropped it off.... the first thing that I noticed was that my throwout bearing was toast. And with the top off the pawl spring is definitely still there and intact. It doesn't look bent
 
Reply



All times are GMT -5. The time now is 01:39 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE