EVO All Evo Model Discussion

Valve Diagnosis

Thread Tools
 
Search this Thread
 
Old Dec 9, 2019 | 09:39 PM
  #1  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default Valve Diagnosis

Folks, I'm disassembling both jugs on my '93 Ultra Classic to finally take care of the oil leaks at the cylinder bases. After taking off the exhaust and intake manifold, I took the following pictures of the backside of each valve.

Seems to be thick carbon deposits on both intake valves (Figure 1 and 3). Fuel too rich?

The front exhaust looks pretty good (Figure 2), but the rear exhaust (Figure 4) appears to have carbon deposits it.

Care to offer a diagnoses? New valve guides and seals?

Thanks!

-Dave


Figure 1 - Front Intake

Figure 2 - Front Exhaust

Figure 3 - Rear Intake

Figure 4 - Rear Exhaust
 
Reply
Old Dec 10, 2019 | 04:26 AM
  #2  
Yankee Dog's Avatar
Yankee Dog
Grand HDF Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Apr 2007
Posts: 3,714
Likes: 3,037
From: Brighton, MI
Default

Pretty sure 1993 is a head breather? Looks typical of a head breather that is ingesting a little oil.

If not a high high mileage engine then most likely cause is mist from the stock air cleaner set up. Umbrella valves probably old and stiff.

Happen to do a compression check before disassembled? Also probably a long term tad rich condition.

How many miles? Does it use oil? Stock engine? Plan on cylinder rebore? What carb and jetting? Need more info. YD
 

Last edited by Yankee Dog; Dec 10, 2019 at 04:37 AM.
Reply
Old Dec 10, 2019 | 06:02 AM
  #3  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,024
Likes: 7,549
From: Poolville
Default

Don't see any issues with guides. Wouldn't hurt to disassemble, clean and lap... Reroute your breather to atmosphere..

Now comes the while the heads are off I would shave them a little and go with a Cometic gasket set @.030" hg. A small bump in compression goes a long way with cam selections...

As YD stated a little more info would be appreciated...
 

Last edited by 98hotrodfatboy; Dec 10, 2019 at 06:03 AM.
Reply
Old Dec 10, 2019 | 07:07 AM
  #4  
Yankee Dog's Avatar
Yankee Dog
Grand HDF Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Apr 2007
Posts: 3,714
Likes: 3,037
From: Brighton, MI
Default

Originally Posted by 98hotrodfatboy
Don't see any issues with guides. Wouldn't hurt to disassemble, clean and lap... Reroute your breather to atmosphere..

Now comes the while the heads are off I would shave them a little and go with a Cometic gasket set @.030" hg. A small bump in compression goes a long way with cam selections...

As YD stated a little more info would be appreciated...
The above is good advice...and have the base of each cylinder machined flat if you plan on a rebore or is this just a gasket swap? I highly recommend you give it a good once over on the top end, since it's already apart, and if you live in an area where your bike is down for winter hibernation. How many miles?

Lifters and cam/cam bearing also...let the snowball start getting bigger...YD
 
Reply
Old Dec 10, 2019 | 07:37 AM
  #5  
Dan89FLSTC's Avatar
Dan89FLSTC
Seasoned HDF Member
Veteran: Navy
Active Streak: 30 Days
Top Answer: 3
Top Answer: 5
Joined: May 2008
Posts: 21,032
Likes: 12,559
From: South Carolina
Default

While the cylinders are off, have your machinist true the lower mating surface, this will go a long way toward preventing any future base gasket leaks.
 
Reply
Old Dec 10, 2019 | 08:54 AM
  #6  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,565
Likes: 3,318
From: Cental, MI
Default

Originally Posted by 98hotrodfatboy
Don't see any issues with guides. Wouldn't hurt to disassemble, clean and lap... Reroute your breather to atmosphere..

Now comes the while the heads are off I would shave them a little and go with a Cometic gasket set @.030" hg. A small bump in compression goes a long way with cam selections...

As YD stated a little more info would be appreciated...
All Good But... No Way I "lap" any valve... Either do it right...ie touch up the valve and seat, or Run it.. I'm sure the Seating surfaces are plenty Wide right now...
If the Head side of the valve stems is not Spotless clean [blasted?] more damage can be done dragging the stem thru the guide than you will ever be curing if not all done correctly... again... leave 'em in place or go "all the way"
Originally Posted by Dan89FLSTC
While the cylinders are off, have your machinist true the lower mating surface, this will go a long way toward preventing any future base gasket leaks.
Truly Flat, and gain a bit of compression ...as 98HRFB states...
I would Not miss this opportunity to replace Cam bearing, and certainly assess how many miles are on the Lifters!!!
 

Last edited by Racepres; Dec 10, 2019 at 08:56 AM.
Reply
Old Dec 10, 2019 | 08:35 PM
  #7  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default

Originally Posted by Yankee Dog
Pretty sure 1993 is a head breather? Looks typical of a head breather that is ingesting a little oil.

If not a high high mileage engine then most likely cause is mist from the stock air cleaner set up. Umbrella valves probably old and stiff.

Happen to do a compression check before disassembled? Also probably a long term tad rich condition.

How many miles? Does it use oil? Stock engine? Plan on cylinder rebore? What carb and jetting? Need more info. YD
Ok, from the top.

1. It's a 1993 FLHTCU
2. No, I didn't do a compression check first, but that would've been a good idea!
3. I believe the engine is stock (I inherited the bike from my brother-in-law in 2012, he had it in storage for at least 10 years prior to that.I don't recall him doing an significant work on the bike)
4. 48,724 miles
5. I wouldn't say that it "uses" oil, other than what leaks out of it.
6. Stock CVH carb, although I rebuilt it in 2013 (that seems like only yesterday!), but I didn't change the jetting.
7. The spark plug from the front cylinder looks like I'm getting a good burn there.
8. The spark plug from the rear cylinder is black and a little oil fouled.
9. I hadn't planned on doing a cylinder rebore, but ya' know....while I'm at it! But my original plan was a gasket swap only.
10. In general, I was happy with the performance of the bike, but to be honest, it's hard to compare it to my 2015 Softtail or my wife's 2012 883 Low.
 
Reply
Old Dec 10, 2019 | 08:39 PM
  #8  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default

Originally Posted by Yankee Dog
The above is good advice...and have the base of each cylinder machined flat if you plan on a rebore or is this just a gasket swap? I highly recommend you give it a good once over on the top end, since it's already apart, and if you live in an area where your bike is down for winter hibernation. How many miles?

Lifters and cam/cam bearing also...let the snowball start getting bigger...YD
I'm in Maryland, so this is a winter job. I've got to Spring to get it back on the road!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Dec 10, 2019 | 08:39 PM
  #9  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default

Originally Posted by Racepres
All Good But... No Way I "lap" any valve... Either do it right...ie touch up the valve and seat, or Run it.. I'm sure the Seating surfaces are plenty Wide right now...
If the Head side of the valve stems is not Spotless clean [blasted?] more damage can be done dragging the stem thru the guide than you will ever be curing if not all done correctly... again... leave 'em in place or go "all the way"

Truly Flat, and gain a bit of compression ...as 98HRFB states...
I would Not miss this opportunity to replace Cam bearing, and certainly assess how many miles are on the Lifters!!!
Are you suggesting new valves, and new valve seats?
 
Reply
Old Dec 11, 2019 | 09:44 AM
  #10  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,565
Likes: 3,318
From: Cental, MI
Default

Originally Posted by drm1978
Are you suggesting new valves, and new valve seats?
Certainly Not... Ain't **** to do a Quick valve job, on what you have... and a necessity if you even re-ring, which is a must if disassembled, or of course a rebore..
I never touch the Piston area without the Valve area... and at 48k... if it was a Shovelhead, stock, I would begin to thinking maybe rebuild. on an EVO??
My recommendation??? Leave it alone... Warm it up properly before jockeying that throttle.. Black Plugs do Not concern me...Wet??? Needs addressed..
If you have already Plucked the Cylinders off the pistons... it is too late ... if not... Cool...
Doing base gaskets is fairly easily accomplished by raising the jugs just High enough to get the Wrist pins out...leaving the pistons in place...
After new base gaskets... simply put it all together...and take care of it...
Oh... Peek in at the Valve Guide seals... I have lost them before...and ... there is also a COB way to replace without removing Valve...


Or.... Get yer Wallet out...
 
Reply



All times are GMT -5. The time now is 03:20 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE