EVO All Evo Model Discussion

Rear brake sticking

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Old Dec 23, 2021 | 01:16 PM
  #21  
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Should fit fine.. do believe they are all 11.5" and the bolt pattern is the same..
 
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Old Dec 23, 2021 | 01:18 PM
  #22  
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From: greece
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Will check the thickness as well, thanks
 
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Old Dec 23, 2021 | 01:18 PM
  #23  
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When does it stick? That is, you put the new pads on. I assume the wheel rotates at that point. You step on the brake pedal a few times. Does it stick then? You go for a ride and step on the brake pedal. Does it immediately stick and not release? Or does it have to warm up first?
 
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Old Dec 23, 2021 | 01:18 PM
  #24  
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40939-86A for the Ultra vs. 41789-92 for the Softail according to H-D parts manual
 
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Old Dec 23, 2021 | 01:23 PM
  #25  
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From: greece
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Originally Posted by Dr.Hess
When does it stick? That is, you put the new pads on. I assume the wheel rotates at that point. You step on the brake pedal a few times. Does it stick then? You go for a ride and step on the brake pedal. Does it immediately stick and not release? Or does it have to warm up first?
It sticks in the first one or two times i hit the brake, i have to come to a full stop in order for the brake to disengage, or while moving it disengages if i hit and release the pedal hard a few times
 
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Old Dec 23, 2021 | 01:23 PM
  #26  
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From: greece
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Originally Posted by SirHarley
40939-86A for the Ultra vs. 41789-92 for the Softail according to H-D parts manual
So it doesnt fit i guess
 
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Old Dec 23, 2021 | 01:48 PM
  #27  
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I would almost bet its from the piston locking up inside the caliper. It happened to me this summer on my Tour Glide after replacing the brake pads. With the old pads the piston is out farther, when you put in new pads the piston goes in (and takes in some dirt) and starts to work were there is a rough spot on the piston. I pulled the piston from the caliper, cleaned it up (and inside the caliper) hit the piston with some very fine sandpaper (VERY LIGHTLY), and put new seals in. Problem solved!
And naturally CHANGE THE FLUID !!
 
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Old Dec 23, 2021 | 01:50 PM
  #28  
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When you pushed the piston back in to replace the pads it may have pushed some crud back into the master cylinder also.
If this happened all at once replacing the pads I'd think rebuilding the caliper and M/cyl would be a consideration. Plus flushing the lines as well.

Ya might try flushing the brake system first but with the age of the bike I'd do it all just for peace of mind.

WP

 
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Old Dec 23, 2021 | 02:24 PM
  #29  
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It is sounding to me like the piston is sticking in the caliper on a rough spot, as your neighbor Joe (and others) says. Take it all apart and clean it up well, new DoT5 (Only) fluid, new seal, etc. While you're cleaning that up, a good idea to rebuild the Master Cylinder as well, as WP50 suggests. It's probably time. Rebuild kits for both caliper and MC are not that expensive and probably all it needs, plus a good cleaning.
 
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Old Dec 23, 2021 | 02:31 PM
  #30  
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All of the above. And welcome to the wonderful world of antique motorcycles.....I used to wonder why someone would "put away" an old Harley and forget about it for 20 years or so. I NO longer do that. It's aggravating and it can be expensive sometimes.
 
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