When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Have you tried putting a 20 amp fused wire between the positive battery post and pin 30 on the relay?
Also what kind of battery are you running?
I've heard those Lithium Ion batteries need one hit to wake them up and the second push of the button actually starts the bike.
Can you describe more of the whine sound? Electrical or mechanical sound? Location?
Have your run larger gauge ground wire from the starter relay connector?
Definitely an electrical sound. Like picking a guitar string and tightening the tuning peg.
Haven't gone to a larger gauge wire from the relay. Same wire as was on the original relay.
Have you tried putting a 20 amp fused wire between the positive battery post and pin 30 on the relay?
Also what kind of battery are you running?
I've heard those Lithium Ion batteries need one hit to wake them up and the second push of the button actually starts the bike.
I have not tried that but I'll get after it.
DuraCell from Batteries +Bulbs
Does the starter motor try to crank the engine on the first press of the start button?
It hits like it's going to engage but then it makes that whine. I release the button, press it again and it fires right up. It's almost like it's encountering too much compression on the first press then cranks on the second press
Here are some voltmeter checks you can try to help narrow down where the problem is:
Turn ignition switch on.
Read the voltage across the battery posts (not the battery cable terminals), what is the voltage?
With voltmeter probes still touching the battery posts, press the starter button and read the voltage while the starter is cranking, what is the voltage?
Now, move the voltmeter probes:
Positive probe touching the post on the starter solenoid (not the cable terminal),
Negative probe touching the body of the starter.
Press the starter button and measure the voltage, what is the voltage while the starter is cranking?
I had a 89 Softail did that for years. Lived with it till had a bigger issue arise. I put in a 04 starter and that issue was history.
All 89 stock wiring, nothing added.
Only difference I noted was the later starter has more KW cranking power.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.