EVO All Evo Model Discussion

Voltage , Charging ?

Thread Tools
 
Search this Thread
 
Old Sep 5, 2022 | 08:26 PM
  #21  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,376
Likes: 2,573
From: NC USA
Community Team
Default

Originally Posted by johnod
I'll give it a try,
What do you mean main switch?
Ignition switch.

Fingers crossed it's simply a bad gauge
 

Last edited by t150vej; Sep 5, 2022 at 08:27 PM.
Reply
Old Sep 5, 2022 | 08:40 PM
  #22  
johnod's Avatar
johnod
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2014
Posts: 825
Likes: 59
From: Canada
Default

Originally Posted by t150vej
Ignition switch.

Fingers crossed it's simply a bad gauge

Ya here's hoping, thanks.
 
Reply
Old Sep 8, 2022 | 03:47 PM
  #23  
johnod's Avatar
johnod
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2014
Posts: 825
Likes: 59
From: Canada
Default

I case anyone is interested, it appears to be a bad gauge.; I'm considering myself lucky.
 
Reply
Old Sep 8, 2022 | 04:25 PM
  #24  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,376
Likes: 2,573
From: NC USA
Community Team
Default

Lucky you, they're still available - 74526-96C and less than $60. from a dealer, in the USA anyway.

Thanks for the update.
 
Reply
Old Sep 8, 2022 | 05:41 PM
  #25  
evotrike's Avatar
evotrike
Road Master
Photogenic
Photoriffic
Shutterbug
Top Answer: 1
Joined: Jan 2019
Posts: 1,105
Likes: 889
From: Texas
Default

Originally Posted by t150vej
Lucky you, they're still available - 74526-96C and less than $60. from a dealer, in the USA anyway.

Thanks for the update.
Damn sure lucky. Looking for oil guage for my 98 ultra. One left in the USA at N. Carolina dealer. Hopefully in that $60 range. Have to do shipping, so there's that. And if they can find it.

Next problem is how the hell do I get to the screws.




 
Reply
Old Sep 9, 2022 | 12:51 PM
  #26  
johnod's Avatar
johnod
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2014
Posts: 825
Likes: 59
From: Canada
Default

Originally Posted by evotrike
Damn sure lucky. Looking for oil guage for my 98 ultra. One left in the USA at N. Carolina dealer. Hopefully in that $60 range. Have to do shipping, so there's that. And if they can find it.

Next problem is how the hell do I get to the screws.
Oil gauge isn't bad, because it's the upper gauge, same as the voltmeter. The 2 lower gauges look really tough though.
 
Reply
Old Sep 11, 2022 | 08:11 AM
  #27  
cycleman11's Avatar
cycleman11
Tourer
Joined: May 2011
Posts: 469
Likes: 158
From: Alberta
Default

I had some what similar issues. Riding along and the voltmeter gauge would slowly drop down from 14 to 12/12.5 volts and then back up to 14 volts. There was no rime or reason, time bike running etc. Sometimes it would drop quickly, wiggly around and then back up to 14 volts. So I took the front outer fairing off and used some contact cleaner on the contacts and the plug and connected it back up. I checked the ground & positive wire and they tested OK, and there where no breaks in the wire. The next time I was out for a ride the gauge worked fine for awhile and then twice it went to 0. This didn't make sense to me as I'd tested the output at the battery and the bike was charging properly 14 + and then at idle, lights on etc would show around 12.5, so the charging system was good. All the other gauges worked fine. So I took the outer fairing off again and had a closer look at the connector on the volt gauge. They seemed to be a loose fit, so I took the wires out of the plug, and bent the tangs so that there would be more pressure on the contacts. I checked the gauge a couple of times before I put the fairing back on and the gauge appears to be working properly. It shows a steady voltage similar to a hand held volt meter.

Some time today I'll put it back together and go for a ride. I was trimming my windshield so I need to finish that up as well. One thing I did notice after tightening the connector up, when I turned the ignition off the gauge would slowly go to 0, whereas before it seemed to drop quicker to 0. Not sue if that is normal or just that I never paid any attention to it. I'm not sure if the volt meter gauge is dampened or not, that would explain the slower drop to 0. The other gauges drop as soon as the power is off, so it might be the volt meter gauge that is shot. Time will tell.

New replacement gauges are hard to find with these older bikes and I'm not sure if a newer one would fit and mount up. I might have to go to some other form of battery monitor. Any suggestions on an aftermarket gauge that would fit in the standard hole on the batwing fairing?
 

Last edited by cycleman11; Sep 11, 2022 at 08:13 AM.
Reply
Old Sep 11, 2022 | 01:10 PM
  #28  
cycleman11's Avatar
cycleman11
Tourer
Joined: May 2011
Posts: 469
Likes: 158
From: Alberta
Default

Got out for a hour and a half ride this morning. Voltmeter gauge on the bike is now working properly. Shows a steady 14+ volts going down the highway and then will drop to about 12.5 Volts stopped at a traffic light with an idling bike. No drops to 0 etc, so I'm calling it fixed. So for those that are having similar issues with the voltmeter on the bike, maybe check the connections before you rule the gauge is junk.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Sep 11, 2022 | 01:17 PM
  #29  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,420
Likes: 7,118
From: Beyond Fucital
Default

Originally Posted by cycleman11
Got out for a hour and a half ride this morning. Voltmeter gauge on the bike is now working properly. Shows a steady 14+ volts going down the highway and then will drop to about 12.5 Volts stopped at a traffic light with an idling bike. No drops to 0 etc, so I'm calling it fixed. So for those that are having similar issues with the voltmeter on the bike, maybe check the connections before you rule the gauge is junk.
FWIW, Harley's don't charge below 1200 RPM.
 
Reply
Old Sep 11, 2022 | 08:25 PM
  #30  
evotrike's Avatar
evotrike
Road Master
Photogenic
Photoriffic
Shutterbug
Top Answer: 1
Joined: Jan 2019
Posts: 1,105
Likes: 889
From: Texas
Default

Originally Posted by johnod
Oil gauge isn't bad, because it's the upper gauge, same as the voltmeter. The 2 lower gauges look really tough though.
Oil guage is lower right on my 98 below my volt guage. No more factory oil guages for my 98 available....worldwide. Aftermarket or nothing for mine.
 
Reply



All times are GMT -5. The time now is 12:38 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE