EVO All Evo Model Discussion

bad ignition coil?

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Old Apr 22, 2023 | 12:22 AM
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Default bad ignition coil?

1982 fxrs
evo engine
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Hello, this is in regards to a bike I inherited from my father. Im new to Harley ownership and repair. I dont know all the details of the bike.

It would not start when I first got it. Battery was bad and also was not getting proper voltage to starter and had a bad ground wire. I finally got all that sorted with a new battery, new cables, and new relay as well as rebuilt the starter while I waited on parts.

It fired right up and idled perfectly in my driveway while I cleaned up. It ran great for about half a mile and then started backfiring and died and I had to push it home.

I have spark, compression, fuel is fine. Seems to be that the ignition coil is bad. it is an Accell super coil #140108. the plug side is 29k ohms, between the positive and one of the negatives is low at 2.8 ohms, and the other side is an open circuit with flashes of low resistance. I will replace the coil and get new plug wires also.

2 questions. Do I need to replace with the same coil or is there a cheaper option? anything else I need to check in regards to the coil?

thanks

once I get it running well Ill clean it up and post some pictures
 

Last edited by 18rmiller; Apr 22, 2023 at 12:24 AM.
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Old Apr 22, 2023 | 12:48 AM
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I'd be looking at the fuel circuit before tearing into things. Old gas or a plugged petcock filter in the tank will do that to you, definitely check the filter. Get that sorted and see what happens.
 
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Old Apr 22, 2023 | 12:58 AM
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Originally Posted by TwiZted Biker
I'd be looking at the fuel circuit before tearing into things. Old gas or a plugged petcock filter in the tank will do that to you, definitely check the filter. Get that sorted and see what happens.
it didnt sit that long. I have not yet but I will look at the filter. gas looks and smells fine. also fuel is getting sprayed into the carb when i twist the throttle
 
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Old Apr 22, 2023 | 05:06 AM
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There are less expensive options, for sure. Both JP Cycles and Dennis Kirk offer a feature on their websites that allows you to search for parts that specifically fit your bike. They will have less expensive, "generic" ignition coils available. Your choice.
 
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Old Apr 22, 2023 | 05:20 AM
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If you have a GOOD spark, then I would look at other issues first as suggested.

Also look at threads with search word "cam sensor" and see if your issue sounds similar. At least it's worth a look. Often, electrical components fail when warm, then work fine when they cool off. Do you know what year the evo engine is?

It's kind of unusual for a coil to "go bad". Yes, they do, but, more often than not, they get blamed for electrical problems way to often and it turns out the issue was not the coil in the first place. If your ignition system is stock, then no reason a stock coil (dime a dozen) won't work.

Stay away from bargain basement made in china coils. I would rather buy a used oem from a seller on ebay who will back up the fact that a used coil is "good" than buy a new made in china one.
 

Last edited by Yankee Dog; Apr 22, 2023 at 05:27 AM.
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Old Apr 22, 2023 | 05:37 AM
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Originally Posted by 18rmiller
1982 fxrs
evo engine
details unknown

Hello, this is in regards to a bike I inherited from my father. Im new to Harley ownership and repair. I dont know all the details of the bike.

It would not start when I first got it. Battery was bad and also was not getting proper voltage to starter and had a bad ground wire. I finally got all that sorted with a new battery, new cables, and new relay as well as rebuilt the starter while I waited on parts.

It fired right up and idled perfectly in my driveway while I cleaned up. It ran great for about half a mile and then started backfiring and died and I had to push it home.

I have spark, compression, fuel is fine. Seems to be that the ignition coil is bad. it is an Accell super coil #140108. the plug side is 29k ohms, between the positive and one of the negatives is low at 2.8 ohms, and the other side is an open circuit with flashes of low resistance. I will replace the coil and get new plug wires also.

2 questions. Do I need to replace with the same coil or is there a cheaper option? anything else I need to check in regards to the coil?

thanks

once I get it running well Ill clean it up and post some pictures
Are you sure that's not a 140408 coil? From the ohm test and if I'm reading this correctly, you have 3 primary (small) posts, right? Were the readings your got on the primary with the wires disconnected? You say it had spark, was it on both plugs and did it look weak on either or both?

Sounds like you have a single file, aftermarket ignition. You need to take the timing cover off and let us know what's under there. Coil may not be the culprit, and there a few options if it is.

And it could be fuel related. Intake leak at the carb/manifold can and will cause those exact symptoms of running a bit, backfiring and die. What carburetor does it have?
 
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Old Apr 22, 2023 | 05:37 AM
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one small & cheap tool I have found invaluable is a spark/plug/lead tester,
I got mine from Dave at Morris Magneto and works on all ignitions, he calles it a 'SPARKIE' and sells for just $32,.
all you do is hold it next to the leads or plug when turning over or running and will tell you where there is either a plug or lead down or cutting out by the LED not flshing when dead to flashing when fine,
it will work on anything from a single cylinder moped to a V12 car motor,...
highly recommended and saves hours of head scratching by elliminating the spark system fromm the equasion
Sparky (morrismagneto.com)
 
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Old Apr 22, 2023 | 05:59 AM
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I'm putting my money on the ignition under the nose cone.
 
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Old Apr 22, 2023 | 08:11 AM
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Originally Posted by RANGER73
I'm putting my money on the ignition under the nose cone.
I'm betting the same. There’s probably brown goo leaking out now….
 
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Old Apr 22, 2023 | 08:17 AM
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An easy way to check if you have spark and don't want to remove anything, is use a timing light. Just connect it to each plug wire, and crank the engine over. Bad coils usually only act up when the bike is at operating temp and then the bike will quit, but once it sits and cools down, it will restart. It will keep doing that type of behaviour.

Your symptoms sound like a fuel problem. Do the simple stuff first, it could be something as simple as the petcock in the wrong position, ( not enough fuel ), then disconnect the fuel line at the petcock and put a length of hose into a gas container and turn the petcock on. If you have a vacuum petcock ( known to cause problems ) you'll have to provide vacuum at the petcock to get it too flow. If nothing simple fixes your issue then it would be a good idea to take the carb off and go through it, cleaning out the jets and circuits. That way you can check things out, see what jets are in the bike, float level etc.
 
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