EVO All Evo Model Discussion

Earliest Evo Frame?

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Old May 20, 2023 | 02:24 PM
  #11  
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Originally Posted by Tommy C
The backbone of the frame needs to be raised to accommodate the taller Evo engine, even with the Sportster rocker boxes.
Yes...tho the front cylinder will probably Clear fine... the rear is a No go...
I should have measured rear motor mount to underside of backbone, when I had the '86 Apart!!!!
 
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Old May 20, 2023 | 03:01 PM
  #12  
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Originally Posted by Racepres
Yup... 1985 and 1986 FXWG and FXSB (I believe was the Letters), were E-Motor 4-speed chassis...modified by MoCo...to accept Evo Mill..
is most Likely where the MoCo used up any surplus 4-speed trannys..
One aside... the Late 1984 4-speed (like the 5-speed) , got the Tapered shaft... but Not the "good" one... like the Shovelhead Clutch
I despise the Late 84 clutch, and would Gladly trade it out for the Good Ole Shovelhead Clutch... I think Only the Mainshaft changed, except there were 2... Chain drive and Belt drive... Complications abound

Back on track...Earliest Evo Motor Frames from the MoCo were 1979 for 5-speeds, and 1985 for the 4-speed... Softails???? IDK I guess I thought they were All Evo's
so 1984???
Bud of mine has a 85 evo FXWG sitting out next to his garage getting weather f**ked, he won't let go of it either.
 
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Old May 20, 2023 | 07:25 PM
  #13  
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Originally Posted by TwiZted Biker
Bud of mine has a 85 evo FXWG sitting out next to his garage getting weather f**ked, he won't let go of it either.
Damn Shame... they seem very desireable!!! I have one in the shop right now... Bad Owner...Bad maintenance schedule... But I may save it!!!
 
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Old May 22, 2023 | 07:47 AM
  #14  
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Originally Posted by Racepres
Yup... 1985 and 1986 FXWG and FXSB (I believe was the Letters), were E-Motor 4-speed chassis...modified by MoCo...to accept Evo Mill..
is most Likely where the MoCo used up any surplus 4-speed trannys..
One aside... the Late 1984 4-speed (like the 5-speed) , got the Tapered shaft... but Not the "good" one... like the Shovelhead Clutch
I despise the Late 84 clutch, and would Gladly trade it out for the Good Ole Shovelhead Clutch... I think Only the Mainshaft changed, except there were 2... Chain drive and Belt drive... Complications abound

Back on track...Earliest Evo Motor Frames from the MoCo were 1979 for 5-speeds, and 1985 for the 4-speed... Softails???? IDK I guess I thought they were All Evo's
so 1984???
I have an 85 FXE-F Superglide and my tranny mainshaft isn't tapered.Infact it's about 2 inches longer then then other four speeds I have seen......Has a spacer though.
 
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Old May 22, 2023 | 08:47 AM
  #15  
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Originally Posted by wee paul
I have an 85 FXE-F Superglide and my tranny mainshaft isn't tapered.Infact it's about 2 inches longer then then other four speeds I have seen......Has a spacer though.
I would like a Picture and perhaps a Description of the Mainshaft/Clutch Hub used... Thanks...
BTW it is Longer because that Bike was Belt Drive final
 
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Old May 22, 2023 | 09:17 AM
  #16  
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Originally Posted by Racepres
I would like a Picture and perhaps a Description of the Mainshaft/Clutch Hub used... Thanks...
BTW it is Longer because that Bike was Belt Drive final
Nope,Final is chain drive.....The spare tranny I have has a pully.And according to my parts book the clutch is late 84'


 
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Old May 22, 2023 | 09:40 AM
  #17  
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^^ Right...Typical Half Assed Taper (decidedly Not a Morse Taper) on the late 84+ clutch hub.. Nasty things...
 
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Old May 28, 2023 | 08:46 AM
  #18  
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Originally Posted by Joe12RK
How hard is it to modify a 4-speed shovelhead frame to fit the Evo with 'sportster rocker covers'? A little dimpling or maybe cutting and welding on the back tubes?
The seat post tube needs to be squished,bent back and dimpled for the rear head and

pipe to clear.And then some bending.Harley added 2 inches to the down tubes.


 
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Old May 28, 2023 | 02:59 PM
  #19  
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Originally Posted by wee paul
The seat post tube needs to be squished,bent back and dimpled for the rear head and

pipe to clear.And then some bending.Harley added 2 inches to the down tubes.

is it close enough that you would possibly be able to heat and hammer to clear the head and pipe? Not really afraid of cutting and welding, but I think I would like the look better kind of like the old panhead frames that guys smacked the seat tube for better panshovel clearance. And I’m also running sportster rocker boxes, even with only that tiny bit of extra clearance every bit helps.

I have an Evo motor on the bench, I guess I’ll just have to try it if nobody knows. Heat, smack, fit, repeat.

I have an early five speed that should go right in, with the good tapered shaft. I’ve heard guys call those 5-in-4, but the shop I learned in always called them early five speeds because they didn’t have the ratchet or cow pie tops.
 
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Old May 28, 2023 | 05:45 PM
  #20  
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Originally Posted by 1997bagger
My buddy rides a 84 Softail, 80" Evo with a 5 speed and tapered shaft for the clutch.

Harley-Davidson introduced the 1,340 cc Evolution engine in 1984, and when the Evolution was used in five of the company's big bikes, the five-speed transmission was used along with it. The base model FLH was the only FL bike to retain the four-speed transmission in 1984; and even that changed the next year, when the FLH was modified to use the rubber-mounted Evolution and the five-speed gearbox. The Evolution engine debuted in the Sportster line in 1986, but the five-speed transmission wouldn't be used on a Sportster until 1991, when the four-speed gearbox was replaced by the five-speed on all models.

Copied this but also believe Harley used the remaining Shovel & 4 speed surplus in the 84 Softail until gone.
84 and 85 Softails were identical except for paint. Evo motors, 4 speed kicker, primary and secondary chain drive. Rear chain tensioners like FLH. No Shovelhead Softails were shipped from the factory. 85 Shovelhead production was limited to fulfilling existing government contracts and were not offered for public sale.

I have an 84 Softail. It is currently a basket case with a rolling chassis. GOD willing, I will begin wrenching her back to life this fall.
 

Last edited by Puppystomper; May 28, 2023 at 05:48 PM.
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