EVO All Evo Model Discussion

New regulator

Thread Tools
 
Search this Thread
 
Old Jul 27, 2023 | 04:32 PM
  #1  
GunnyMo's Avatar
GunnyMo
Thread Starter
|
Advanced
Veteran: Marine Corps
Joined: Apr 2022
Posts: 58
Likes: 64
From: TX
Default New regulator

Hey all, what are the chances I have a bad brand new voltage regulator? I plugged it in today and I got no upcharge on the battery. Brand new battery showing 12.8 volts on idle. Voltage stays the same at 2000 rpm. Stator shows around 29 - 30 volts at 2000 rpm. Only 2 wires going from the stator to the voltage regulator. Any chance you can plug it in incorrectly? Going to take it out later today and see if anything changes.

1995 Heritage Softail (FLSTN)
 
Reply
Old Jul 27, 2023 | 04:58 PM
  #2  
pgreer's Avatar
pgreer
Stellar HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2020
Posts: 3,175
Likes: 2,221
From: College Station, TX
Default

Yes, you can have a bad regulator out of the box. If you are using aftermarket, some are better than others.

You should have more voltage from the stator at 2k RPM's, like 60-70 volts. Also need to check the stator for a short to ground. If all else test good, then the regulator is the likely problem.

There is a really nice charging system diagnostic check posted in the electrical section that has all the steps to diagnose a problem.

https://www.hdforums.com/forum/elect...sting-1-a.html

Paul
 
Reply
Old Jul 27, 2023 | 08:18 PM
  #3  
GunnyMo's Avatar
GunnyMo
Thread Starter
|
Advanced
Veteran: Marine Corps
Joined: Apr 2022
Posts: 58
Likes: 64
From: TX
Default

Took the bike out for a bit. Battery is definitely not charging. I have a hard time believing it's the brand new regulator. Ill have to check the stator again in the morning. Any of you ever bought a stator from amaz0n? I don't want to wait longer than I have to.
 
Reply
Old Jul 27, 2023 | 08:34 PM
  #4  
sbrmike's Avatar
sbrmike
Road Master
Veteran: Army
10 Year Member
Top Answer: 1
Joined: May 2012
Posts: 1,161
Likes: 653
From: Potter County, PA
Default

Get a stator from Cycle Electric from one of the bigger suppliers, i.e. J&P, Dennis Kirk, Revzilla, etc.
 
Reply
Old Jul 27, 2023 | 09:09 PM
  #5  
pgreer's Avatar
pgreer
Stellar HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2020
Posts: 3,175
Likes: 2,221
From: College Station, TX
Default

If it is the stator, they are not the easiest to replace, so I'd use either Cycle Electric or one from HD, they are a known quantity. No online auctions or Amazon on parts like this. And that way you don't have to do it twice.

If you don't have a factory HD service manual, you should get one if you have to replace the stator etc. When you unplug the regulator connector at the stator, look closely at the connector pins too.

Paul
 
Reply
Old Jul 28, 2023 | 04:39 AM
  #6  
guido4198's Avatar
guido4198
Grand HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 3,599
Likes: 9,913
From: Florida's gorgeous East coast
Default

Run the full diagnostic, and let us know what you discover.
It's certainly possible to get a bad regulator, it's also possible to get a bad NEW battery. Happened to me, New Harley AGM.
 
Reply
Old Jul 28, 2023 | 07:53 AM
  #7  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,590
Likes: 3,361
From: Cental, MI
Default

+ 1 on "check the new Battery, Critically"
 
Reply
Old Jul 28, 2023 | 10:14 AM
  #8  
WP50's Avatar
WP50
Seasoned HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,185
Likes: 2,134
From: W. Texas
Default

What part of Tx are you in, you may find an independent shop that stocks regulators.
There is one in Georgetown Tx my boy (he lives there)and I have used often.

You have an EVO this is a sticky from the opening page of the EVO subforum.
Been used by many of us here.
https://www.hdforums.com/forum/evo/8...ng-system.html

A brand new bad part can be a headache.
You sound like you may know what you doing just humor us along if we ask you to double ck things.

Please elaborate on just how you measured the voltage coming out of the stator.

Good luck WP
 

Last edited by WP50; Jul 28, 2023 at 10:19 AM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 28, 2023 | 12:23 PM
  #9  
GunnyMo's Avatar
GunnyMo
Thread Starter
|
Advanced
Veteran: Marine Corps
Joined: Apr 2022
Posts: 58
Likes: 64
From: TX
Default

Ok, ran some test. Checked voltage on battery...12.8 v. Checked battery with bike running...12.8 no change. Checked stator with multimeter, bike running 2000 rpms volts steady rising up to 38. It appears stator is putting out the specified juice. Checked old and new regulator neither is sending voltage back to the battery. What now? Check grounds? Another regulator?
 
Reply
Old Jul 28, 2023 | 12:29 PM
  #10  
s-glide76's Avatar
s-glide76
Road Warrior
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2017
Posts: 1,343
Likes: 2,056
From: Phoenix
Default

The regulator needs to have clean contact with the frame to be ground. No rust, paint or powder coat.
 
Reply



All times are GMT -5. The time now is 07:13 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE