Pinion Gear Stuck
Pinion gear nut came off no sweat but the pinion gear won’t slide off! I’m worried the key has jammed itself somehow.
Anyone have a solution? The new flywheel set was installed by very reputable machine shop (S&S crankcase) just a year ago.
https://www.fasteddyco.com/product-p...on-gear-puller
Ride safe!
Pics are of me disassembling gearbox before I bought new flywheel assembly. Can clearly see the woodruff key for pinion gear.
https://www.fasteddyco.com/product-p...on-gear-puller
Ride safe!
The sell off is because I was a dumbshit rookie when I built up this V96. Beautiful top end job, new flywheels and oil pump. The motor had 90,000 miles. The ONE thing I missed, and I’ve got to say two mechanic friends of mine also missed, who I had look at the threads, was two repaired cylinder stud taps in the crankcase.
Fat stupid and happy, everything torqued nicely and the build was complete. Bike ran fantastic, then at 500 miles, right after its first oil change, it blew the rear head gasket. When I pulled the cylinder, you could see both studs had lifted a few thousand. Still could have salvaged the thing if I would have taken crank to a shop and have timeserts PROFESSIONALLY installed. Not to be. I found a tool that supposedly aligned your hand drill and I proceeded to do two timeserts by hand. Damned if the studs were cockeyed!
if I was still working I would grab a new crankcase and build a damn near new S&S 96 EVO, but my wife said that it may be time to move on and stop trying to kick that dead horse. In the meantime I promised to be real nice to her and she let me buy a brand new S&S 111. 3500 miles on it and what a sweet motor!
long story but thanks for asking. What do you charge for therapy?
The sell off is because I was a dumbshit rookie when I built up this V96. Beautiful top end job, new flywheels and oil pump. The motor had 90,000 miles. The ONE thing I missed, and I’ve got to say two mechanic friends of mine also missed, who I had look at the threads, was two repaired cylinder stud taps in the crankcase.
Fat stupid and happy, everything torqued nicely and the build was complete. Bike ran fantastic, then at 500 miles, right after its first oil change, it blew the rear head gasket. When I pulled the cylinder, you could see both studs had lifted a few thousand. Still could have salvaged the thing if I would have taken crank to a shop and have timeserts PROFESSIONALLY installed. Not to be. I found a tool that supposedly aligned your hand drill and I proceeded to do two timeserts by hand. Damned if the studs were cockeyed!
if I was still working I would grab a new crankcase and build a damn near new S&S 96 EVO, but my wife said that it may be time to move on and stop trying to kick that dead horse. In the meantime I promised to be real nice to her and she let me buy a brand new S&S 111. 3500 miles on it and what a sweet motor!
long story but thanks for asking. What do you charge for therapy?
Ride safe!
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