EVO All Evo Model Discussion

Downshifting issues

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Old May 30, 2024 | 09:12 PM
  #21  
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Originally Posted by otheym
I always go by the Harley Service Manual when I fill the primary case with oil.
No, no and NO, Since some of the manuals have the primary oil fill levels wrong. In some case, the amount of fluid is not enough, and a quick way to burn a clutch up in the first place.

Bike level on bike stand,
Primary gets filled to her,


And if an evo, do not use fluid thicker than conventional 10-40 motor oil.

Thicker fluid, or fluid level too high, will cause stiction problems with the clutch plates nor releasing cleanly from each other, no maker how much you have the clutch lever pulled all the way in, or adjusted correctly.

 
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Old Oct 1, 2024 | 06:27 PM
  #22  
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I looked in my Harley service manual and it called for 26oz in the primary of my 1998 heritage but if it was a 1997 Heritage it called for 32oz. After putting in the 26oz it didn't look like enough so I ended up with 32oz in it. Also I did have the outer primary cover off to change the gasket so more oil came out than a normal drain and fill. Im not sure why the different amounts for a 1997 and 1998 evo ?
 
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Old Oct 2, 2024 | 04:14 AM
  #23  
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Go with the level shown in the pic in post #21 with the bike standing straight up.

Don't worry about the numbers.
 
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Old Oct 2, 2024 | 09:40 AM
  #24  
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Originally Posted by Robtattoo
This is my first Harley, so please forgive me if this is an obvious fix!

I took my Softail out for it's first test run last night & noticed that I have to tap the shifter twice to downshift. I've removed the heel shifter & had to adjust the toe shifter downward, due to an ankle injury (I can't flex my foot upwards) Could this be a lever angle issue maybe?
............
As mentioned, check all linkage very closely for loose, especially the lever on the transmission.
 
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Old Jan 4, 2025 | 02:01 PM
  #25  
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@Robtattoo what was the issue, what was the fix?
 
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Old Jan 4, 2025 | 03:15 PM
  #26  
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90 % of the time with a "new to H-D" rider it's they're simply not used to the fact that an H-D needs a firmer step on the shifter than the easy snick of a Jap bike.
 
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Old Jan 5, 2025 | 05:51 PM
  #27  
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Originally Posted by Y2K
90 % of the time with a "new to H-D" rider it's they're simply not used to the fact that an H-D needs a firmer step on the shifter than the easy snick of a Jap bike.

Yes, no, maybe, since its mostly a problem with either trans lever loose to spine shaft, eccentric adjuster not set to have pawl teeth adjusted centered to shift drum rods with trans in 3'rd, or worn out pawl claws/pawn claws spring broken isntead. The first two are 5 mins fixes, while the later means trans is coming apart to fix shifter pawl isntead.

 
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