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Drilling out the CV40 carb vacuum slider port to 1/8" became conventional wisdom for faster throttle response. All the kids were doing it. The '96 Dyna I am doing a top end on has it's port drilled to a little over 1/8", not sure exactly how much over. Before I tore it down the carb worked fine like that at 2 -1/2 turns out and a 195 main jet.
But lately, I am seeing respected sources say not to do this, that the stock engineering is sound. It is said to aim for faster response by using a lighter performance spring. Also, if you just must drill it, go no bigger than 7/64" Mine is about 2/64" larger than that.
Since I am basically starting from scratch here my feeling is not to put the over bored slider back in. I have a good clean un-drilled slider on hand. Do I put that one in as it is, or do I drill it to 7/64?
If it matters, the bike is stage 2. I have ordered a performance spring from CV Performance, where I get my Keihin jets and parts.
I would install the stock slider with the stock spring, then ride it to see how you like the change. Then swap springs and you will know if there is any improvement.
Leave it stock. I played this game. All I got out of it was a lighter wallet and some useless parts. I think I gave those to my cousin. I have the stock parts back in the bike and it's fine.
Interesting that so far it is do not drill. I have seen drilling to be accepted as the thing to do in several different places and kits. Glad I asked. Not drilling is my inclination.
I always ask about these things, as in if it is such a common accepted "upgrade", why didn't HD switch to it after seeing it being done? Could it be the HD engineers know better?
Nah. .
Last edited by randallissimo; Apr 2, 2026 at 06:16 PM.
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