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1991 Electra Glide Evo smoking at idle

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Old May 10, 2026 | 12:50 PM
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Default 1991 Electra Glide Evo smoking at idle

Hi everyone,

I am a new Harley owner from Denmark and I just bought a 1991 Electra Glide with the Evo engine. It starts and runs fine, but I have an issue where it starts smoking at idle after about 10 seconds,

when the engine is at operating temperature.

I have read that these engines can be sensitive to overfilled oil tanks. I think my bike has an aftermarket dipstick and I do not trust the markings. On the attached photo you can see my dipstick with a ruler. The mark in the middle is at 3.5 inches and the total length is 5.7 inches.

Right now, when the engine is hot after a ride and leaning on the jiffy stand, the oil level is exactly at the 3.5 inch mark. Can anyone confirm if this is a normal and acceptable oil level for this bike? I want to rule out overfilling before looking into other causes for the smoke at idle.

Thanks in advance for the help.
 
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Old May 10, 2026 | 01:19 PM
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The 1991 Electra Glide has the triangle tank. You can fill it to the top of the tube and it will not affect anything.

That looks like the original dip stick. The line you see half way between top and tip is the low mark.
 
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Old May 10, 2026 | 05:18 PM
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1) Welcome to the forum. A lot of good people here (except me, I have a horrible sense of humor)
2) I have a 1992 FLHS. Service manual says 4 quarts of oil. If you're worried about overfill then 3.5 quarts is more than sufficient.
3) What kind of smoke??? I may be wrong and someone can correct me if I am . . .
a) black smoke is running rich, too much gas. Check that your enrichener (choke) is clean and properly seating.
b) white/blueish smoke means your burning oil.
I think I got that right. One of the more intelligent members should verify
 
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Old Yesterday | 12:53 AM
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Originally Posted by SparkyD
1) Welcome to the forum. A lot of good people here (except me, I have a horrible sense of humor)
2) I have a 1992 FLHS. Service manual says 4 quarts of oil. If you're worried about overfill then 3.5 quarts is more than sufficient.
3) What kind of smoke??? I may be wrong and someone can correct me if I am . . .
a) black smoke is running rich, too much gas. Check that your enrichener (choke) is clean and properly seating.
b) white/blueish smoke means your burning oil.
I think I got that right. One of the more intelligent members should verify
Thanks for the welcome and the advice.

The smoke is definitely bluish, so it points toward burning oil rather than a rich fuel mixture, but I will check the enrichener cable and adjustment just to be sure.

I suspect it might be the umbrella valves in the rocker boxes. What puzzles me is that it doesn't start with a puff of smoke, but instead the smoke builds up gradually after sitting at idle for about 5-10 seconds, like when waiting at a red light.

I am trying to rule out everything else, including the oil level, before I start taking the top end apart to replace the umbrella valves and seals. If anyone has experienced this specific delayed smoking at idle, I would love to hear your thoughts.

 
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Old Yesterday | 05:18 AM
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Unless they have been changed, those 1992 rocker boxes do not have umbrella valves. The breather is just behind and below the oil pump.
 
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Old Yesterday | 05:47 AM
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Consider a compression and leak down check. How many miles?
 
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Old Yesterday | 05:47 AM
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Is there a breather hose connected to the air cleaner? If so disconnect it.
If it continues to smoke, it’s either piston rings or valve guide seals.

Maybe the carb is overly rich and washed the rings, loosing ring seal.



 
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Old Yesterday | 06:46 AM
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Where does the crank case vent to on a 91? If its going into the air filter you may want to vent it to the ground.
 
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Old Yesterday | 11:12 AM
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Originally Posted by t150vej
Unless they have been changed, those 1992 1991 rocker boxes do not have umbrella valves. The breather is just behind and below the oil pump.
correction.


Originally Posted by Bubba Zanetti
Where does the crank case vent to on a 91? If its going into the air filter you may want to vent it to the ground.
They go the same place from 1970 thru 1992



 
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Old Yesterday | 11:33 AM
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Originally Posted by t150vej
Unless they have been changed, those 1992 rocker boxes do not have umbrella valves. The breather is just behind and below the oil pump.
Sorry, you are right. I meant valve stem seals. (translation mistake).
 
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