EVO All Evo Model Discussion

big bore kit

Thread Tools
 
Search this Thread
 
Old Oct 8, 2008 | 01:20 AM
  #1  
hotrod351's Avatar
hotrod351
Thread Starter
|
Road Warrior
Joined: Sep 2005
Posts: 1,569
Likes: 12
From: Arizona
Default big bore kit

what big bore kit can i put on my 1990 fxstc without having to modifying anything. say maybe a 90 would work maybe.
 
Reply
Old Oct 8, 2008 | 02:48 PM
  #2  
MCSarge's Avatar
MCSarge
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2006
Posts: 3,029
Likes: 449
From: Michigan
Default

You can get an 89 ci kit without having to bore the cases. Anything bigger and the cases have to be machined to fit the new required cylinders. Good luck on your project.
 
Reply
Old Oct 8, 2008 | 03:09 PM
  #3  
hardluk1's Avatar
hardluk1
Road Master
Joined: Feb 2005
Posts: 752
Likes: 0
From: nc mountains
Default

McSarge ,atleast be good enough to till where you got it. S&S has to bore the case ,most do and thats for a 88" evo.
 
Reply
Old Oct 8, 2008 | 04:29 PM
  #4  
hotrod351's Avatar
hotrod351
Thread Starter
|
Road Warrior
Joined: Sep 2005
Posts: 1,569
Likes: 12
From: Arizona
Default

yeah MCSarge where did you get the 89 kit.
 
Reply
Old Oct 9, 2008 | 11:12 AM
  #5  
Kamil's Avatar
Kamil
Advanced
Joined: Oct 2007
Posts: 52
Likes: 0
From: Europe
Default

Originally Posted by hotrod351
yeah MCSarge where did you get the 89 kit.
S&S - they have stroker kit 89" for Evo.
 
Reply
Old Oct 9, 2008 | 07:18 PM
  #6  
hardluk1's Avatar
hardluk1
Road Master
Joined: Feb 2005
Posts: 752
Likes: 0
From: nc mountains
Default

Kamil ,Thats not a bolt on now is it. If the guy don't want to bore the cases, i don't think he wants to break it to pieces. But then if he does ,,do the big bore ,flow the heads too and have a nice motor but by then just buy one of the bigger 100 + ultima engines.
 
Reply
Old Oct 10, 2008 | 12:20 AM
  #7  
Beemervet's Avatar
Beemervet
Ultimate HDF Member
Veteran: Army
Joined: May 2006
Posts: 6,590
Likes: 444
From: Ohio
Default

Apples and oranges. The question was about big bore kits that do not require boring. Stroker kits are different. Revolution Performance makes an 85" bolt on big bore kit, no case mods required. You want more, machine the cases.
 
Reply
Old Oct 10, 2008 | 08:07 AM
  #8  
Kamil's Avatar
Kamil
Advanced
Joined: Oct 2007
Posts: 52
Likes: 0
From: Europe
Default

Originally Posted by hardluk1
Kamil ,Thats not a bolt on now is it. If the guy don't want to bore the cases, i don't think he wants to break it to pieces. But then if he does ,,do the big bore ,flow the heads too and have a nice motor but by then just buy one of the bigger 100 + ultima engines.
I know that with S&S crank you have to split cases. But no boring is neccesery (as I known).
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Oct 10, 2008 | 10:00 AM
  #9  
hotrod351's Avatar
hotrod351
Thread Starter
|
Road Warrior
Joined: Sep 2005
Posts: 1,569
Likes: 12
From: Arizona
Default

thats the kit i found, the 85. $1,000.00. wonder what kind of power increase i would get going from 80-85. would it be worth it.
 
Reply
Old Oct 10, 2008 | 02:56 PM
  #10  
hardluk1's Avatar
hardluk1
Road Master
Joined: Feb 2005
Posts: 752
Likes: 0
From: nc mountains
Default

Hotrod351 IF your motor is in real good shape to begine with spend the money to add just a can like a ev23 or 27,air kit and slipons with ingntion and pick up 15hp+ and knot have to pull anythin major on the motor don't have to do something big. Thats a half days work and you can do atlest part of it, for around 1300 to 1450 Doing anything to get your 90 cubic inches is modifying your motor. Look at ultima engines then.
What are you looking to get out of just a cylinder change . Not much with out other changes too. Talk about what you excect and what you have to spend. That will help people to guess better. keep adding the idems below.
80 to 85 alone will make more tq, maybe 5 or 6lbs and 3 or 4 hp with out doing something to help fill the cylinders, maybe just a bit better than just the air kit and slipons. Not worth it by it self.
KW slipons airkit ,carb jetted around 62 to 64 hp Do it your self 450 + Find the mufflers and airkit on ebay and save maybe 50%
Add ev27cam and ignition 70 to 72 hp 850 if shop does the work
flow the heads and thin head gasket 78 to 80. 400 to 600
96 Strocker more cam 90+hp 1200 = labor
Add big bore 100" to 107" 110hp+ add more cam and more head work
These numbers might not be spot on but in the ball park. Start look'n at motors ultima,the driveline company.revtec..3000 to 5600 bucks.
Just be reallistic about what you think you want and talk to of locals at bike night. Talk to some about what they did or would do different. My last bike had 115+ hp and this one i have now has 70hp on a good run and i am tickled with it. FXR with mufflers airkit and old mikuni i had and a ev23 cam and compufire ignition. If this motr grenades on me i will probably by a 100" ultima for as low as 3000 dollars. Can't build one for near that any more.
 
Reply



All times are GMT -5. The time now is 01:07 AM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE