EVO All Evo Model Discussion

Tap, Tap, Tap Bad Starter???

Thread Tools
 
Search this Thread
 
Old Aug 25, 2009 | 08:41 PM
  #1  
skullhead's Avatar
skullhead
Thread Starter
|
Road Master
Joined: Sep 2006
Posts: 899
Likes: 9
From: Franklin, TN
Default Tap, Tap, Tap Bad Starter???

Hey guys,
Went to fire up the bike this evening but when I hit the but I just get a metal raping noise. The engine doesn't turn over, it isn't that dead battery noise we have all heard.

It is a metal tapping noise. Is my starter toast?

Didn't have time to get into it but thought I'd bounce it off everyone in the mean time.
 
Reply
Old Aug 25, 2009 | 10:21 PM
  #2  
Fatboy931's Avatar
Fatboy931
Cruiser
Joined: Nov 2006
Posts: 193
Likes: 1
From: Arnold, MO
Default

Not sure what year yours is but the later model starter are alot like a Chrysler minivan starter. The disk and the contacts in the solenoid will get pitted from arcing. The solenoid will actuate but no current will flow and the starter would turn over. Makes a deeper more solid sound than a starter relay or low battery.
 
Reply
Old Aug 25, 2009 | 10:33 PM
  #3  
btroy's Avatar
btroy
Cruiser
Joined: Aug 2007
Posts: 200
Likes: 0
From:
Default

1.could be a bad ground
2. rock it in gear and try it again, could be a weak solenoid and it just stuck (happens). If not a weak solenoid it could be the starter is starting to go bad.
 
Reply
Old Aug 26, 2009 | 07:11 AM
  #4  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Check all your connections, this means looking at the cables to ensure they are not corroded inside where the wires are fastened. If the noise is a grinding type, then pull your primary and look at the teeth on the starter and flywheel. Hope this helps.
 
Reply
Old Aug 26, 2009 | 07:28 AM
  #5  
skullhead's Avatar
skullhead
Thread Starter
|
Road Master
Joined: Sep 2006
Posts: 899
Likes: 9
From: Franklin, TN
Default

Thanks Guys,
I'll get a look at it this weekend. It's not a grinding sound or electrical clicking. It is a rapid tapping noise, very metalic.
 
Reply
Old Aug 26, 2009 | 07:30 AM
  #6  
skullhead's Avatar
skullhead
Thread Starter
|
Road Master
Joined: Sep 2006
Posts: 899
Likes: 9
From: Franklin, TN
Default

Originally Posted by Fatboy931
Not sure what year yours is but the later model starter are alot like a Chrysler minivan starter. The disk and the contacts in the solenoid will get pitted from arcing. The solenoid will actuate but no current will flow and the starter would turn over. Makes a deeper more solid sound than a starter relay or low battery.
Sounds like this may be the issue from your description. I'll know this weekend.
 
Reply
Old Aug 26, 2009 | 12:18 PM
  #7  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

The tapping sounds like a solenoid.
 
Reply
Old Aug 27, 2009 | 10:20 PM
  #8  
96ApeKing's Avatar
96ApeKing
Cruiser
Joined: Apr 2008
Posts: 138
Likes: 0
From: The Tropics
Default

Originally Posted by miacycles
Check all your connections, this means looking at the cables to ensure they are not corroded inside where the wires are fastened. If the noise is a grinding type, then pull your primary and look at the teeth on the starter and flywheel. Hope this helps.
Hope you don't mind me sharing your thread skullhead.

My starter makes this grinding noise ONLY when it's hot. Never experience the grinding when starting in the morning or after the bike is left for ove 2 hours. It'll grind when I switch it off then have to start again immediately. Have to hit the starter about 3 times before it turns over. It's a 96 with 150K on it if it matters.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 28, 2009 | 06:46 AM
  #9  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Almost forgot, if the "grinding" is not really loud and obnoxious it could be the starter clutch.
 
Reply
Old Aug 29, 2009 | 04:33 PM
  #10  
skullhead's Avatar
skullhead
Thread Starter
|
Road Master
Joined: Sep 2006
Posts: 899
Likes: 9
From: Franklin, TN
Default

Great news it was just a bad battery! Went to AutoZone and had them test the battery and it came back toast. From the shape it was in and how hard it was to get it out I wouldn't be surprised if it was the original battery from 1996. Had the harley logo on it and everything.

What a difference with the new battery she fires up on the first hit. I used to have to crank it a bit and the starter really whined. Now she just kicks right over.

Man am I happy!!
 
Reply



All times are GMT -5. The time now is 06:02 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE