EVO All Evo Model Discussion

Ounch!!!!! Big Dummy!!!!!

Thread Tools
 
Search this Thread
 
Old May 21, 2010 | 05:28 AM
  #1  
FXSTS-88's Avatar
FXSTS-88
Thread Starter
|
Road Master
Joined: Nov 2009
Posts: 760
Likes: 6
From: Central Wisconsin
Default Ounch!!!!! Big Dummy!!!!!

I just broke the 'Fuel Inlet Fitting' on my Keihin Carb (Butterfly Throttle Plate)!
I found a replacement at V-Twin Mfg.
My question is...how do I remove the brass part from the carb & replace the new fitting w/o doing any futher damage to the carb body?
The service manual doesn't cover any of this problem.

Thanks in advance for the advice.
 
Reply
Old May 21, 2010 | 06:04 AM
  #2  
95 Ultra's Avatar
95 Ultra
Tourer
Joined: Aug 2009
Posts: 359
Likes: 2
From: central Mississippi
Default

It's been a few years, but I broke one of those one time, wasn't sure how to get it apart, so I took the carb to the Harley dealer and asked them. If I remember correctly, it was pressed in. They got it out, pressed a new brass one in, and I think it cost me 20 bucks. This was on an '89 Custom Softail. The original fitting was plastic, but they replaced it with brass.
 
Reply
Old May 21, 2010 | 06:27 AM
  #3  
sunka's Avatar
sunka
Novice
Joined: Mar 2008
Posts: 21
Likes: 0
From: Buffalo Gap SD
Default Broken fuel inlet

Originally Posted by FXSTS-88
I just broke the 'Fuel Inlet Fitting' on my Keihin Carb (Butterfly Throttle Plate)!
I found a replacement at V-Twin Mfg.
My question is...how do I remove the brass part from the carb & replace the new fitting w/o doing any futher damage to the carb body?
The service manual doesn't cover any of this problem.

Thanks in advance for the advice.
All I did was use my smallest vice grip 4 or 6 inches and GENTLY moved the base back and forth to remove the plastic one and installed the new brass one with some high temp silicone and it went in well and hasn't leaked. Remember, you can buy lots of CV carbs for a reasonable price off ebay so don't sweat too much.
 
Reply
Old May 21, 2010 | 07:03 AM
  #4  
FXSTS-88's Avatar
FXSTS-88
Thread Starter
|
Road Master
Joined: Nov 2009
Posts: 760
Likes: 6
From: Central Wisconsin
Default

Thanks for the quick responses.
As you can see by my avitar, the bike is pretty much stock on the outside.
I've owned it since it was new.
The carb is an old 'Eagle Iron' (late 80's ventage) and I'd like to keep it, if possible.
Just didn't know what I would be getting into to for replacement of the fitting.
I'm going to replace the fitting with a solid brass one.
 
Reply
Old May 21, 2010 | 07:30 AM
  #5  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Find a tap that will screw inside it, then use that to pull the brass out. Who were you with in Viet Nam??
 
Reply
Old May 21, 2010 | 10:49 AM
  #6  
FXSTS-88's Avatar
FXSTS-88
Thread Starter
|
Road Master
Joined: Nov 2009
Posts: 760
Likes: 6
From: Central Wisconsin
Default

Originally Posted by miacycles
Find a tap that will screw inside it, then use that to pull the brass out. Who were you with in Viet Nam??
Thanks for the tip.

2d Ranger Company..then Co D, 2d Ranger Bn..then 1-5 1st Cav.
Was a long time ago!!!
 

Last edited by FXSTS-88; May 21, 2010 at 02:52 PM.
Reply
Old May 21, 2010 | 01:04 PM
  #7  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

I was "D" 1-5 cav in '66 then LRRp's did some time with the 173rd "A" 4-503rd, were you in the herd too?
 
Reply
Old May 21, 2010 | 02:50 PM
  #8  
FXSTS-88's Avatar
FXSTS-88
Thread Starter
|
Road Master
Joined: Nov 2009
Posts: 760
Likes: 6
From: Central Wisconsin
Default

Was with Support Company in '68. 11C30.
Messed up a knee and lost jump status!!! Decided to get out then...returned in '75 as Cav Scout w/ 1/4 Cav. Spent rest of career 'riding'!!!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old May 21, 2010 | 04:50 PM
  #9  
Moog Player's Avatar
Moog Player
Road Captain
Joined: Oct 2009
Posts: 701
Likes: 1
From: The Great Southwest Desert
Default

The Yost replacement elbow comes with a simple tool to remove the old elbow with out damaging anything. And instructions on how to press the new one in. (Just did it to mine a few months ago.)
 
Reply
Old May 21, 2010 | 04:56 PM
  #10  
FXSTS-88's Avatar
FXSTS-88
Thread Starter
|
Road Master
Joined: Nov 2009
Posts: 760
Likes: 6
From: Central Wisconsin
Default

Originally Posted by Moog Player
The Yost replacement elbow comes with a simple tool to remove the old elbow with out damaging anything. And instructions on how to press the new one in. (Just did it to mine a few months ago.)
Do you thave a source/web site?
This one seems to be a little stubborn!!
Was going to try the drill & tap method w/a homemade puller next!
 

Last edited by FXSTS-88; May 24, 2010 at 12:49 PM.
Reply



All times are GMT -5. The time now is 05:33 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE