EVO All Evo Model Discussion

Port and Polish??

Thread Tools
 
Search this Thread
 
Old Nov 22, 2010 | 07:55 PM
  #1  
swensos's Avatar
swensos
Thread Starter
|
Advanced
Joined: Apr 2010
Posts: 81
Likes: 2
From: Pittsburgh
Default Port and Polish??

Going with a Andrews EV27. How much difference will I see w/ a port and polish? Any thoughts?

10,000 mile 98 Heritage, SE a/c and ignition, Vance and Hines longshots
 
Reply
Old Nov 22, 2010 | 08:00 PM
  #2  
traveler's Avatar
traveler
Seasoned HDF Member
15 Year Member
Liked
Loved
Joined: Jun 2005
Posts: 12,946
Likes: 32
From: Colorado Springs, CO
Default

The power is in the heads.

Then the cams.

Do both, and after the carb is jetted correctly, you will notice a BIG jump in power.

Ported heads with stock cams make a big enough difference as it is.

~Joe
 
Reply
Old Nov 22, 2010 | 08:05 PM
  #3  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Porting will gain you a lot if it's done by a competent service. Polishing has fallen from grace somewhat. Getting a balance between flow and velocity is the critical thing. If you aren't building an all out engine then there are a decent amount of shops that do street porting job which usually consists of "pocket porting" 9the area in the valve bowl) and some port work. This works well on a lot of street engines. Increasing compression will give you a good boost because it offsets the compression loss when longer duration cams are installed. Hope this helps.
 
Reply
Old Nov 22, 2010 | 09:31 PM
  #4  
traveler's Avatar
traveler
Seasoned HDF Member
15 Year Member
Liked
Loved
Joined: Jun 2005
Posts: 12,946
Likes: 32
From: Colorado Springs, CO
Default

I completely agree. I would only say ANY porting done will gain over stock.

A nice street port with a stock cam is REALLY nice.

really nice power jump. If you add a cam, fight the urge to go "too big" on the cam....big cams suffer in real world riding situations.

If you want a nice power jump, have the heads street ported, possibly a slightly larger cam, and take the time to tune the carb in. With a nice exhaust and low restriction air filter...you will be happy.

~Joe
 
Reply
Old Nov 22, 2010 | 10:16 PM
  #5  
bikerlaw's Avatar
bikerlaw
Ultimate HDF Member
Joined: Jun 2007
Posts: 9,193
Likes: 494
From: Richmond, VA
Default

We have the end-all expert on porting and polishing here on this site. I hope he chimes in here. His name is Kirby (prodrag1320). Anyways, he's the professional drag racer who does headwork for a living and owns pissloads of trophy's and Harley national records. Theres all sorts of ways and shapes to increase airflow that I will never understand but I seem to remember him saying that polishing properly ported heads on low RPM motors like Harley's was a bad thing....but I may be nuts. Something about the rougher texture of the walls of unpolished heads help to increase how the fuel mixes with the air charge. Again, I'm just babbling here. Hopefully Kirby shows up to answer whatever crap I just pissed out at you guys.
 

Last edited by bikerlaw; Nov 22, 2010 at 10:33 PM.
Reply
Old Nov 23, 2010 | 08:42 AM
  #6  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Wink

Originally Posted by bikerlaw
We have the end-all expert on porting and polishing here on this site. I hope he chimes in here. His name is Kirby (prodrag1320). Anyways, he's the professional drag racer who does headwork for a living and owns pissloads of trophy's and Harley national records. Theres all sorts of ways and shapes to increase airflow that I will never understand but I seem to remember him saying that polishing properly ported heads on low RPM motors like Harley's was a bad thing....but I may be nuts. Something about the rougher texture of the walls of unpolished heads help to increase how the fuel mixes with the air charge. Again, I'm just babbling here. Hopefully Kirby shows up to answer whatever crap I just pissed out at you guys.
That's the same babble I understand to be true! It's all to do with shape and getting good airflow to suit the rest of the engine. We had a top head man near here (he race-tuned Mike Hailwood's TT winning Ducati in the 70s) who when tuning the R100 BMW twins fitted smaller inlet valves and reduced port size to improve performance! Both a black art and a science.

My inclination would be to phone a good head man, talk through what you want, then post your heads to him. You already have an excellent suggestion....
 
Reply
Old Nov 23, 2010 | 10:15 AM
  #7  
1997bagger's Avatar
1997bagger
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,080
Likes: 2,157
From: Ohio
Default

Evo's respond well to compression and GOOD portwork as "The Evo section" (knowledgeable) members are advising. Speak to the experianced builders as also being mentioned and also keep an opening for a guy named John Sachs that does my work, even good builders listen when he speaks, the thing I like about him is he won't push a customer into the overkill garbage for your street engine and taylors your need for your application and riding style, not just a ported head. Traveler mentioned this same "the urge" syndrome in his last post and talk in depth with your potential headporter and determine if you are a valued customer or a number to them.
By the way, that EV27 is a proven addition and no guessing there, very easily into the 85-90 hp range with some headwork and compression.
 
Reply
Old Nov 23, 2010 | 10:22 AM
  #8  
Hackd's Avatar
Hackd
Elite HDF Member
Joined: Oct 2005
Posts: 3,872
Likes: 83
From: Canton, Michigan
Default

Here's my real world experience with my FLHS with EV27 cam, SE a/c, SuperTrap slipons (18 discs), Dyna2000 module, and tuned CV carb: There is a slight gain in horsepower with the street porting on stock heads, as compared to just a decent valve job. Which occurs at rpm's that are not routinely reached with everyday riding. Unless you like to rocket from stoplight to stoplight. I've had two upper ends done, the last with the street porting, and that's what the dyno runs showed.

Is it worth the cost? Hard to say. It usually is one of those MAWs (might as well), when you're into the engine. I agree that bumping the CR to 9.5:1 is a good way to increase power without a loss in driveablility, as the stock EVO has a pathetically low CR. As I know of no one that runs regular (87 octane) in their HD's (even though The MoCo says it's okay in my owner's manual), there isn't any increase in fuel cost if you're running premium gasoline right now.
 

Last edited by Hackd; Nov 23, 2010 at 10:24 AM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 23, 2010 | 10:27 PM
  #9  
gsxrboy96's Avatar
gsxrboy96
Road Warrior
Joined: Oct 2009
Posts: 1,251
Likes: 1
Default

spend your money elsewhere, a small bump in compression will compliment the ev27 much better than a port and polish,
 
Reply
Old Nov 24, 2010 | 06:37 AM
  #10  
swensos's Avatar
swensos
Thread Starter
|
Advanced
Joined: Apr 2010
Posts: 81
Likes: 2
From: Pittsburgh
Default compression bump?

What is the best way to bump the compression and keep reliability?



Originally Posted by gsxrboy96
spend your money elsewhere, a small bump in compression will compliment the ev27 much better than a port and polish,
 
Reply



All times are GMT -5. The time now is 02:11 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE