EVO All Evo Model Discussion

reman motor

Thread Tools
 
Search this Thread
 
Old Apr 23, 2012 | 06:21 AM
  #11  
Doug S's Avatar
Doug S
Road Master
15 Year Member
Photogenic
Liked
Joined: Apr 2009
Posts: 1,123
Likes: 43
From: NJ
Default

If I ever get to the point of needed a rebuild, the HD deal is the way I would go, I can't remember hearing any bad reports on one.

I don't know of an indy in my area I would trust with the bottom end, not sure I'd let them touch the upper for that matter. They want 750+ for cam and lifters around here so 2500 for the entire motor is a great deal.

Doug
 
Reply
Old Apr 23, 2012 | 07:37 PM
  #12  
omgtkk's Avatar
omgtkk
Road Master
Joined: May 2008
Posts: 803
Likes: 3
From: Collegeville, PA
Default

I was just talking to the service manager at my dealership last week about this. He quoted 10 hrs for R&R of the motor. If I do it during the winter when they offer service discounts the whole job would cost around $3100. Not bad at all. I would just want to get more information on what upgrades are done during the process. It's an '86 Evo, so do they reman with all the upgrades that were done over the next 13 years ro just give me back a stock '86 spec motor?
 
Reply
Old Apr 23, 2012 | 08:24 PM
  #13  
Ultra89Rider's Avatar
Ultra89Rider
Road Warrior
Joined: Jun 2009
Posts: 1,687
Likes: 9
From: SoCal & West TN
Default

One main thing to know about the 1989 BT motor. It was a "Transition Year" motor.
The crank was changed from the "5 Piece" crank in 1988/earlier to the "3 Piece" crank.
But in 1989, Harley didn't take into account the pinion shaft. They were a weak point.
If you look in any 1989 part catalog, all 1989 bottom end motor parts are obsolete.
Changed to 1990 parts. There was a "Service Bulletin" issued for that year motor.
If you use the Harley Re-manufacture Motor Program, your original motor will be upgraded, automatically.
So I would not think about trying to rebuild the original 1989 motor.
Look at the Harley program, or an aftermarket motor.
 
Reply
Old Apr 24, 2012 | 12:23 AM
  #14  
Joboo1966's Avatar
Joboo1966
Road Master
Joined: Aug 2010
Posts: 770
Likes: 3
From: Wabash
Default

Originally Posted by RidemyEVO
What I did was take the bottom end to out Mechanic and had him do what needed to be does for the crank and replace whatever needed to be replaced and I had him send the heads and cylinders to be machined and I then did the rest putting it back together. I was thinking of doing the reman at the time but found out the motor had to be removed and installed by Harley but closest HD was 3 hours away.
Damn brother...3 hours to th closest dealer....where the f u c k do you live Gillian's island.......personally I'd move lol!
 
Reply
Old Apr 24, 2012 | 12:25 AM
  #15  
Joboo1966's Avatar
Joboo1966
Road Master
Joined: Aug 2010
Posts: 770
Likes: 3
From: Wabash
Default

Originally Posted by Ultra89Rider
One main thing to know about the 1989 BT motor. It was a "Transition Year" motor.
The crank was changed from the "5 Piece" crank in 1988/earlier to the "3 Piece" crank.
But in 1989, Harley didn't take into account the pinion shaft. They were a weak point.
If you look in any 1989 part catalog, all 1989 bottom end motor parts are obsolete.
Changed to 1990 parts. There was a "Service Bulletin" issued for that year motor.
If you use the Harley Re-manufacture Motor Program, your original motor will be upgraded, automatically.
So I would not think about trying to rebuild the original 1989 motor.
Look at the Harley program, or an aftermarket motor.

This is 100% correct. Go reman or buy a new motor.
 
Reply
Old Apr 24, 2012 | 07:39 AM
  #16  
big cahuna's Avatar
big cahuna
Grand HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 4,921
Likes: 264
From: Deep in the heart of New Jersey
Default

I've posted this before but I think one more time wouldn't hurt. I had the reman done on my '93 ultra when I had it. The motor worked fine. But at the time it had 50k on it and there were some might as wells that were done at the time. Those "might as wells" included new motor mounts, new regulator and stator, plus every shop towel, and oil and filter, misc nut and bolt used during the change out ,they charge you for. And lets not forget Tax. The price for the reman jumped from around $2500 at the time to $3850. Like I said the motor ran fine but was 100% stock, and still needed a little more omph. So I decided to throw a big air filter, mufflers, and an ev-27 cam to liven it up. And it did, But now I had over $4k in the motor. If I had thought this all thru beforehand, I could have bought an bigger cu in aftermarket motor, with more torque and HP with a longer warranty, for about what I spent for a stock motor with a 1 yr warranty. Live and learn.,,
 
Reply
Old Apr 24, 2012 | 09:12 AM
  #17  
Taboo80's Avatar
Taboo80
Advanced
Joined: Aug 2010
Posts: 82
Likes: 1
Default

Cant beat it, new cases stamped with my numbers dealer returned it in 8 days. 1 yr unlimited mileage.
 
Reply
Old Apr 24, 2012 | 07:33 PM
  #18  
hangin iron's Avatar
hangin iron
Advanced
Joined: Apr 2011
Posts: 60
Likes: 0
From: il
Default reman or heman

personally, i would opt for a little more. i have a reman at 95000. now at 115000 i am doing base gaskets.out of warranty and looking at what they did with zip ties everywhere i prefer to do it myself, make it right. you can get a crate motor for just a little more from jp, put it in yourself and have a little more cubes.not to mention tinkering on a bike and being able to tell others what you did gives a little satisfaction. i mean after all why do we ride harleys, they all have a personal touch. if you want reliability and the same old thing, get a goldenwing. Geez that came out like a poem,let me know if they use that for ads maybe i can get a little coin to upgrade with. but seriously when i was looking for a bike a friend of mine told me that when you find that bike itll let you know, and it did, 98 electra the look will stay the same but the heartbeat could always get better
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Apr 24, 2012 | 09:13 PM
  #19  
Kushman's Avatar
Kushman
Tourer
Joined: Jan 2012
Posts: 259
Likes: 1
From: Kingston, Ontario
Default

My question has to be a reman at 80K? You have not mentioned any problems with the current plant and I live by the sayin if it ain't broke dont f with it. just woudering.
Cheers
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dans03RKC
General Harley Davidson Chat
29
Jul 26, 2012 06:07 AM
xbrashearsx
Touring Models
6
Nov 5, 2011 02:31 PM
El Chiguete
Exhaust System Topics
0
Mar 28, 2011 07:22 PM
El Chiguete
EVO
0
Mar 28, 2011 07:21 PM
tgaetto
Touring Models
0
Feb 19, 2007 11:27 AM




All times are GMT -5. The time now is 04:05 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE