EVO All Evo Model Discussion

very hard shifting!...help!

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Old May 19, 2012 | 11:28 AM
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Default very hard shifting!...help!

okay, i've gone over this thing with everything i got...

bike is VERY hard to shift, sometimes i can't even get out of 1st.... also hear some whining

anyway....i park the bike, get it in first, and can't even move the bike into neutral...but when i shut it down, it'll shift fine

i've adjusted the clutch at the primary, adjusted at the cable, and even replaced the bottom ramp in the tranny side because there was a wear spot in one of the grooves

i've done everything.... any advice or direction would be greatly appreciated!

thanks in advance, paul
 
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Old May 19, 2012 | 01:09 PM
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Check PM
 
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Old May 19, 2012 | 02:14 PM
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Clutch.
 
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Old May 19, 2012 | 03:15 PM
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Originally Posted by Dr.Hess
Clutch.
what about it though, doc?

should i look for something that's indicative?
 
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Old May 19, 2012 | 04:25 PM
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Your clutch is not disengaging and/or dragging. There are several common failure points and some not so common. What year/model bike is this?
 
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Old May 19, 2012 | 04:27 PM
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Check your fiber plates and throw out bearing.
 
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Old May 19, 2012 | 04:29 PM
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Check for "chatter grooves" in the clutch basket.
 
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Old May 19, 2012 | 04:54 PM
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it's a 91 .... got the side-cover off, and everything looks normal.... factory must have put an early 5 speed in here because the right side pushrod doesn't have the umbrella on it

and the throw-out bearing? ....you mean the side cover bearing behind the right side pushrod?
 
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Old May 19, 2012 | 05:19 PM
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okay.... figured out what the throw-out bearing is....it's located on right-side pushrod in between two fat washers

seems fine...i mean, it's all together (no damage) and two washers on either side seem to move freely... are their wear limits on the bearing?
 
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Old May 19, 2012 | 07:52 PM
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think i found the problem....shifter pawl was way out of adjustment

will put everything back together and will update

thanks for the info everyone!
 
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