EVO All Evo Model Discussion

pinion gear shaft size HELP!!!

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Old Jul 14, 2012 | 09:16 PM
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Default pinion gear shaft size HELP!!!

I had a friend rebuild my 84 evo but i think they used the flywheels and pinion shaft assembly from a later model, i bought the pinion gear for a L77-89 BUT its very loose on the shaft i miked thepinion shaft and it aprox .632 inch can anyone tell me hat year parts i need to buy?
 
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Old Jul 15, 2012 | 12:49 AM
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Is the shaft area where the pinion gear sits straight or have slight taper to it ? After 1990 they changed the pinion shaft from tapered to straight which is slightly smaller . There's a kit that corrects that check with a few of the bigger catalog suppliers .

You have to have this conversion kit can't just use a later gear , size difference and mixing will eat the gear train .
 

Last edited by TwiZted Biker; Jul 15, 2012 at 12:51 AM.
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Old Jul 15, 2012 | 07:16 AM
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hey thanks for the reply my shaft (the one on the engine) haha is straight there isnt any taper?

is this what i need

http://www.ebay.com/itm/S-S-Cycle-Pi...17%26rk%3D1%26
 
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Old Jul 15, 2012 | 09:32 AM
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That's the one but you need to make sure which gear color code your motor needs , there's 4 of them red , blue , yellow & black . It's a matched set kinda deal each is just enough different in size it will either whine like crazy or bind and chew the gear sets .

Your cam gear should have a color spot on it so match up , if not Red is the most common and black after that . J&P cycles list's them .

http://www.jpcycles.com/catalog/2012...?entrypage=486
 
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Old Jul 15, 2012 | 05:35 PM
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the cam is the orignal cam from the 84 its got a green dot im sure i can use the same cam ?
 
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Old Jul 15, 2012 | 08:14 PM
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Your going to need to hit the dealer or a local builder and ask . From here on it takes somebody who knows or has the specs on the actual sizes per color between the years and give you the match up . I can't say reliably without doing the measuring and math and won't give info I'm not 100% on , sorry man .
 
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Old Jul 17, 2012 | 04:17 AM
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Originally Posted by TwiZted Biker
Your going to need to hit the dealer or a local builder and ask . From here on it takes somebody who knows or has the specs on the actual sizes per color between the years and give you the match up . I can't say reliably without doing the measuring and math and won't give info I'm not 100% on , sorry man .
not a problem thx for your time bud, im gonna buy a new red dot cam something alittle bigger than stock, mid range maybe ,that will sort out the mesh/whine problem im sure
 
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