EVO All Evo Model Discussion

Bagger Belt Drive

Thread Tools
 
Search this Thread
 
Old Apr 2, 2013 | 12:09 PM
  #1  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default Bagger Belt Drive

Well I got bored yesterday and when I went to replace the starter drive gear on the Yellow bagger, I thought "What the hell, let's put a belt drive on it". I had one in stock for another project so I did it. I took pictures as it went along and will post them hopefully tonight. It is an Ultima 2" belt drive for FLT, FLH, and FXR's. Installation was a snap, with no modifications needed and you can still use the stock floorboards!!! Took me about 5.5- 6 hours total, and that was with taking pictures, etc.
John
 
Attached Thumbnails Bagger Belt Drive-bagger2-044.jpg  
Reply
Old Apr 2, 2013 | 12:13 PM
  #2  
Lakerat's Avatar
Lakerat
Road Warrior
Joined: Sep 2006
Posts: 1,826
Likes: 87
From: Cookson, Ok
Default

Teaser photo looks cool!!!!
 
Reply
Old Apr 2, 2013 | 01:20 PM
  #3  
Bumpandrun's Avatar
Bumpandrun
Stellar HDF Member
Joined: Jan 2013
Posts: 2,747
Likes: 419
From: Vermont
Default

WOW drooling Real nice would love do have that....Maybe some day. More pictures
 
Reply
Old Apr 2, 2013 | 01:45 PM
  #4  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Looks impressive John, but not very weather tight! Is there a version for British weather?!
 
Reply
Old Apr 2, 2013 | 02:26 PM
  #5  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Ok here we go, first you need to strip off all the original inner and outer primary and related pieces.
 
Attached Thumbnails Bagger Belt Drive-bagger2-032.jpg  
Reply
Old Apr 2, 2013 | 02:30 PM
  #6  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Make sure you inventory the kit to ensure all the parts are there. The kit contains all the needed pieces and are first quality billet and polished with a 2' belt. This allows you to use the stock floorboards.
John
 
Attached Thumbnails Bagger Belt Drive-bagger2-035.jpg  
Reply
Old Apr 2, 2013 | 02:36 PM
  #7  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Here we have the inner plate fitted (you may need to tap it in place with a rubber mallet), you need to remove the inner race from the tranny mainshaft. the front pulley has been assembled and slid on. There are various offsets available, but if you are replacing a stock primary the one that comes with the kit will do. There are bolts to secure it and they are all packaged and labeled making it an easy task. The instructions are very easy to read and fairly detailed. Red and blue Loc-tite should be used and torque specs in the instructions should be followed.
 
Attached Thumbnails Bagger Belt Drive-bagger2-036.jpg  
Reply
Old Apr 2, 2013 | 02:38 PM
  #8  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Now we've added the front plate which has the boss on it for the shifter. The fit and finish were good on all the pieces.
John
 
Attached Thumbnails Bagger Belt Drive-bagger2-038.jpg  
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Apr 2, 2013 | 02:43 PM
  #9  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

The clutch basket is slid on and the alignment checked as per the instructions. Next you assemble the clutch and install the belt belt.
 
Reply
Old Apr 2, 2013 | 02:45 PM
  #10  
miacycles's Avatar
miacycles
Thread Starter
|
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Picture for the above post
 
Attached Thumbnails Bagger Belt Drive-bagger2-040.jpg  
Reply



All times are GMT -5. The time now is 03:07 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE