EVO All Evo Model Discussion

Help w/ Front Caliper

Thread Tools
 
Search this Thread
 
Old Aug 17, 2013 | 08:59 AM
  #1  
bucaman's Avatar
bucaman
Thread Starter
|
Cruiser
15 Year Member
Joined: Jun 2008
Posts: 200
Likes: 39
From: Assonet MA
Default Help w/ Front Caliper

I just swapped out my front caliper and I can't get it pump up.
I thought it was a bad one so I put my old one back on and now she won't pump up. Worked OK before.
What am I missing?
This is supposed to be easy. Did the rear in less than a half hour with no problems.

Thoughts???
 
Reply
Old Aug 17, 2013 | 10:35 AM
  #2  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

I've been bleedin bl33din brakes for almost 40 years. Is there a magic trick to getting the darned things to work quickly? Not that I have found! Sometimes they will work in a blink, sometimes they take a great deal of patience. If it is any help there are tips in the DIY Brakes section stickys. Otherwise pray to your Gods and hope, while persisting. I have never actually failed to triumph in the end!
 
Reply
Old Aug 17, 2013 | 10:41 AM
  #3  
bluharley's Avatar
bluharley
Road Warrior
Joined: Mar 2007
Posts: 1,959
Likes: 2
From: Florida
Default

I've had that happen....can't remember any more than that.
 
Reply
Old Aug 17, 2013 | 10:47 AM
  #4  
bucaman's Avatar
bucaman
Thread Starter
|
Cruiser
15 Year Member
Joined: Jun 2008
Posts: 200
Likes: 39
From: Assonet MA
Default

Graham the key word in your post was patience.
I went back at it with the appropriate amount and all is well. A bit spongy right now but I have brakes.

Thanks
 
Reply
Old Aug 17, 2013 | 11:05 AM
  #5  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Well done. I recently installed a new to me rear caliper and new braided hose, pumped the pedal to 'prime' the system, prior to bleeding it properly and, hey presto, solid as a rock! I then bled the front brakes, simply to flush the old fluid out, and it took a lot longer.

With your spongy brake, turn the bars fully left, so the master cylinder is highest part of the system, then gently and repeatedly apply the lever. You may find it improves, simply by getting out the last little bit of air that is probably stuck in there.

In addition, if you feel happy to take a ride, find a local route with plenty of work for the suspension, to shake the hydraulics up, when you should find the remaining air rises to the top and can be got out as above.
 
Reply
Old Aug 17, 2013 | 02:52 PM
  #6  
Beemervet's Avatar
Beemervet
Ultimate HDF Member
Veteran: Army
Joined: May 2006
Posts: 6,590
Likes: 444
From: Ohio
Default

Something else for sponginess........ after turning the bars full left, pull the lever all the way in and tie it to the grip. Leave it overnight.
 
Reply
Old Aug 17, 2013 | 06:37 PM
  #7  
Tee&Vee's Avatar
Tee&Vee
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2011
Posts: 2,583
Likes: 115
From: Boston, MA
Default

Originally Posted by Beemervet
Something else for sponginess........ after turning the bars full left, pull the lever all the way in and tie it to the grip. Leave it overnight.
yup!
i dont own brake bleedin equipment so this is exactly how i did it, it just works.
 
Reply
Old Aug 17, 2013 | 10:19 PM
  #8  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

The correct way to bleed all Harley caliper's is to use a syringe and force the fluid in through the bleed nipple on the caliper (open it to inject and close nipple before removing syringe). Keep an eye out for when the bubbles stop. If the level gets too high in the master cylinder you take fluid out of the there and force it back in through the caliper....works every time and saves heaps of time.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mikemerder
Frame/Suspension/Front End/Brakes
0
Jun 12, 2015 07:44 PM
sven556
Sportster Models
7
Apr 23, 2014 09:01 PM
hatkat
Softail Models
6
Sep 3, 2011 08:29 AM
bigirn
Touring Models
12
Sep 1, 2011 01:34 PM
Switch Blade
Frame/Suspension/Front End/Brakes
0
Aug 30, 2006 03:18 PM




All times are GMT -5. The time now is 06:51 AM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE