EVO All Evo Model Discussion

1989 FLHS engine swap

Thread Tools
 
Search this Thread
 
Old Feb 27, 2014 | 03:21 AM
  #1  
2-whlz's Avatar
2-whlz
Thread Starter
|
Cruiser
Joined: Aug 2011
Posts: 159
Likes: 3
From: Upper Bucks County, PA
Default 1989 FLHS engine swap

Having issues with my Evo and am tired of "chasing my tale". I got an opportunity on a Revtech 100" or an S&S 80" both are same price, but S&S doesn't come with electronics or carb.
My question is will my '89 be able to deal with the added horse and torque of the 100"?
Thanks in advance
 
Reply
Old Feb 27, 2014 | 05:16 AM
  #2  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

I've got an S&S 107" in my 1990 FLHS, with 100+ HP/TQ! In essence, yes your bike will cope just fine. I replaced all the engine rubber mounts and added a beefier clutch spring (Barnett), also replaced the compensator and primary chain (the teeth had gone sharp, ie worn). An S&S 96" or 111" can be had with carb and electronics, plus up to 3 years warranty, as mine did. No I didn't need it (engine new in 2008).
 
Reply
Old Feb 27, 2014 | 07:37 AM
  #3  
Beemervet's Avatar
Beemervet
Ultimate HDF Member
Veteran: Army
Joined: May 2006
Posts: 6,590
Likes: 444
From: Ohio
Default

Some have had issues with Revtech.
 
Reply
Old Feb 27, 2014 | 08:12 AM
  #4  
92Fatty's Avatar
92Fatty
Road Master
Joined: Jan 2008
Posts: 1,187
Likes: 8
From: Montgomery, AL
Default

Chasing tail? What have you been dealing with? Inquiring minds want to know. Welcome.
 
Reply
Old Feb 27, 2014 | 08:30 AM
  #5  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

we could use a evo core in the shop i would be interested in buying the old motor and dont care what the issue is - PM me when you replace it your only about an hour from me in jersey - johnjzjz
 
Reply
Old Feb 27, 2014 | 06:38 PM
  #6  
2-whlz's Avatar
2-whlz
Thread Starter
|
Cruiser
Joined: Aug 2011
Posts: 159
Likes: 3
From: Upper Bucks County, PA
Default

Originally Posted by grbrown
I've got an S&S 107" in my 1990 FLHS, with 100+ HP/TQ! In essence, yes your bike will cope just fine. I replaced all the engine rubber mounts and added a beefier clutch spring (Barnett), also replaced the compensator and primary chain (the teeth had gone sharp, ie worn). An S&S 96" or 111" can be had with carb and electronics, plus up to 3 years warranty, as mine did. No I didn't need it (engine new in 2008).
Thanks for the info. Yea I know they also have complete motors but I have a new single fire in mine so I figured I would go without them and just use mine n save 1000$. Plus my parts guy is going to sell me a new S&S carb at cost if I buy the motor
 
Reply
Old Mar 2, 2014 | 01:36 AM
  #7  
Allenz's Avatar
Allenz
Advanced
Joined: Jan 2008
Posts: 84
Likes: 3
From: Cleveland, Ohio
Default

Put a S&S 124 in my 1989 FLHTC. In my case I updated the clutch to a Bandit and switched to chain final drive. No problems with frame, suspension, etc.

You may have to run a heaver clutch spring as grbrown noted.
 
Reply
Old Mar 4, 2014 | 02:09 PM
  #8  
89FLHT's Avatar
89FLHT
Stellar HDF Member
20 Year Member
Joined: Oct 2005
Posts: 2,379
Likes: 226
Default

89 cases had some problems, especially the race facing the primary had a tendency to walk in some of them and caused the oil to get sucked into the primary, no sense building that block ( as an owner of an 89 , I hated that weakness).

IMHO - I'd take the S&S over the Revtech any day and twice on sunday. The search engine is your friend, see how many issues rev techs have had over the years. The S&S product line is light years ahead in quality, parts availabilty and service.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cycler
EVO
14
Mar 25, 2019 05:56 PM
800screws
EVO
19
Jul 29, 2015 04:11 PM
j79
Carburetor Related
2
Nov 8, 2013 08:37 AM
dtwisdale
Exhaust System Topics
5
Sep 20, 2013 04:30 AM
monkeyboy22
EVO
16
Jul 9, 2012 04:00 PM




All times are GMT -5. The time now is 06:32 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE