EVO All Evo Model Discussion

Stator question

Thread Tools
 
Search this Thread
 
Old Mar 20, 2014 | 08:37 AM
  #1  
tmanbuckhunter's Avatar
tmanbuckhunter
Thread Starter
|
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default Stator question

I'm making a run to Texas next week, and I've had some serious concerns about my charging system. Nothing has gone on funny that would lead me to believe it's going bad, but from the reading I've done, it seems these things give up the ghost (stator, voltage regulator, or both) at around 20k miles.. my bike is sittng at 22,100 or so.

I'm going to check the charging system here later, and if it checks out, should I go ahead and ride it to Texas, and stop worrying about it; or do I park it and take the truck, and replace it with a cycle electric system when I can.

Thanks guys!
 
Reply
Old Mar 20, 2014 | 09:20 AM
  #2  
Fatboy1389's Avatar
Fatboy1389
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 1,484
Likes: 272
From: Canton, GA
Default

The stator on my 95 Fatboy went at 31K .... voltage regulator failed at 9K. Test both and if they pass, I'd ride till they die. I rode with the bad stator for several hundred miles until it drained the battery, charged it and rode it for another several hundred until I could get it replaced
 
Reply
Old Mar 20, 2014 | 09:29 AM
  #3  
tmanbuckhunter's Avatar
tmanbuckhunter
Thread Starter
|
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default

Originally Posted by Fatboy1389
The stator on my 95 Fatboy went at 31K .... voltage regulator failed at 9K. Test both and if they pass, I'd ride till they die. I rode with the bad stator for several hundred miles until it drained the battery, charged it and rode it for another several hundred until I could get it replaced
Hmm... yeah, that's always a viable option to at least get to my destination if I can get a tow to the nearest stealership or place with MC batteries.
 
Reply
Old Mar 20, 2014 | 09:33 AM
  #4  
Schex's Avatar
Schex
Club Member
15 Year Member
Joined: Apr 2011
Posts: 5,827
Likes: 7,855
From: SE Louisiana
Riders Club Member
Default

Ride it, something usually causes the stator to go out, like shorts, bad connections or a bad regulator, sometimes a regulator may go out for no apparent reason, or improper battery charging or jump starting.

For piece of mind, check the condition of the terminals in the stator to regulator plug, if they get a little corroded or loose, it gets hot in the connector.
Put a wrench on the battery connections every once in a while.
Follow the regulator hot wire back to the main circuit breaker making sure it's not chaffing on any sharp edges, also check the stator wire routing for the same.
 
Reply
Old Mar 20, 2014 | 09:37 AM
  #5  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
Default

FWIW my stator and regulator have at least 35k miles on them.

If you just want to replace it for piece of mind go for it but unless you are having a problem I wouldn't worry about it.
 
Reply
Old Mar 20, 2014 | 09:40 AM
  #6  
tmanbuckhunter's Avatar
tmanbuckhunter
Thread Starter
|
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default

Originally Posted by Schex3x
Ride it, something usually causes the stator to go out, like shorts, bad connections or a bad regulator, sometimes a regulator may go out for no apparent reason, or improper battery charging or jump starting.

For piece of mind, check the condition of the terminals in the stator to regulator plug, if they get a little corroded or loose, it gets hot in the connector.
Put a wrench on the battery connections every once in a while.
Follow the regulator hot wire back to the main circuit breaker making sure it's not chaffing on any sharp edges, also check the stator wire routing for the same.
Good idea, I'll check all that. I did pop the stator plug off last night and there wasn't any corrosion. I'm going to wipe all of that off and put some dielectric grease on it.

Originally Posted by texashillcountry
FWIW my stator and regulator have at least 35k miles on them.

If you just want to replace it for piece of mind go for it but unless you are having a problem I wouldn't worry about it.
I'm probably going to do that when I have the cash anyways.
 
Reply
Old Mar 20, 2014 | 10:43 AM
  #7  
MJ's Avatar
MJ
Elite HDF Member
Joined: Jan 2006
Posts: 4,344
Likes: 67
From: Hooterville, Fl.
Default

After my charging system stranded me on the side of the road in the middle of nowhere, I put one of these on my bike so I know before the battery is dead if it is charging. Peace of mind is peace of mind.

http://www.motorcycle-superstore.com...T.MC_ID=54006#
 
Reply
Old Mar 20, 2014 | 12:30 PM
  #8  
tmanbuckhunter's Avatar
tmanbuckhunter
Thread Starter
|
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default

Just checked everything using the Dr. Hess system. About 12.86 with the bike off, about the same with the ignition on, 12 something with the brights on (no where near 12.0), with the bike running, at around 2k rpm, about 13.80 at the battery, same with the brights on. Stator plug had some oil on it from the last filter change, so I cleaned it off thoroughly, checked the rubber, and applied dielectric grease. I checked the hot wire for the regulator up the frame and under the tank, no pinch points, everything good to go.

I'm riding her to Texas! Thanks guys.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Mar 20, 2014 | 01:38 PM
  #9  
tmanbuckhunter's Avatar
tmanbuckhunter
Thread Starter
|
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default

Y'all asked for a sound video so here you go. This was right after I cut the enrichener off so she wasn't quite warmed up yet. Once it's up to operating temperature it idles at about 1000-1100.
 
Reply
Old Mar 20, 2014 | 02:58 PM
  #10  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

They go with no warning, ride it and stop worrying. Bigfoot could rip your head off while you are out camping, worrying about it won't prevent it...
 
Reply



All times are GMT -5. The time now is 04:45 AM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE