EVO All Evo Model Discussion

Starter not engaging.......?

Thread Tools
 
Search this Thread
 
Old May 12, 2014 | 06:59 PM
  #1  
Turret_plug's Avatar
Turret_plug
Thread Starter
|
Road Master
Joined: Jul 2012
Posts: 1,226
Likes: 7
From: Junction City, KS
Default

Starter turns, spins freely, but won't engage the primary...... Gave the starter a few raps with the hammer to see of something was stuck, no dice. Am I gonna have to crack open the primary, or does someone have a quick fix. It's a 1990 FXST 80" evo (duh)

I have a service manual, but really not sure where to start
 

Last edited by Turret_plug; May 12, 2014 at 07:10 PM.
Reply
Old May 12, 2014 | 07:52 PM
  #2  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Probably the starter clutch or the jackshaft retaining bolt has come loose.
 
Reply
Old May 12, 2014 | 08:01 PM
  #3  
Turret_plug's Avatar
Turret_plug
Thread Starter
|
Road Master
Joined: Jul 2012
Posts: 1,226
Likes: 7
From: Junction City, KS
Default

Originally Posted by Spanners39
Probably the starter clutch or the jackshaft retaining bolt has come loose.
My web research is pointing toward that? Easy fix, or pain in the ****?
 
Reply
Old May 12, 2014 | 08:13 PM
  #4  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Originally Posted by Turret_plug
My web research is pointing toward that? Easy fix, or pain in the ****?
Depends on your pain threshold....neither are particularly difficult.
 
Reply
Old May 12, 2014 | 08:36 PM
  #5  
Turret_plug's Avatar
Turret_plug
Thread Starter
|
Road Master
Joined: Jul 2012
Posts: 1,226
Likes: 7
From: Junction City, KS
Default

I'm gonna tear off the outer primary tomorrow...... Starting with the simple **** first, gonna charge the battery, maybe I have decent voltage, but crap amperage..... Never know, but with my luck, I'm sure it's a little more involved. It's been intermittent in the last few weeks, but now it looks like the problem is here to stay. It started right up the other day after sitting for a month though.....
 
Reply
Old May 12, 2014 | 08:39 PM
  #6  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Bad battery will give the "dreaded click" spinning starter is usually starter clutch...did one last week.
 
Reply
Old May 13, 2014 | 04:07 AM
  #7  
Turret_plug's Avatar
Turret_plug
Thread Starter
|
Road Master
Joined: Jul 2012
Posts: 1,226
Likes: 7
From: Junction City, KS
Default

Originally Posted by Spanners39
Bad battery will give the "dreaded click" spinning starter is usually starter clutch...did one last week.
And.............?
 
Reply
Old May 13, 2014 | 06:00 AM
  #8  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Originally Posted by Turret_plug
And.............?
Fixed with new parts...its what I do... The starter clutch is the same as some Toyota starters but not sure its any cheaper that way,
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old May 13, 2014 | 07:25 AM
  #9  
traildog's Avatar
traildog
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2010
Posts: 10,240
Likes: 800
From: Indiana
Default

Starter clutch is my guess. I did 2 on my FLHTP.

Not hard, just lots of remove and replace.
 
Reply
Old May 14, 2014 | 05:27 AM
  #10  
Turret_plug's Avatar
Turret_plug
Thread Starter
|
Road Master
Joined: Jul 2012
Posts: 1,226
Likes: 7
From: Junction City, KS
Default

It was the jackshaft screw....... There's a flat washer with a tab (lock washer) that broke off........ So, I ordered a "spyke" jackshaft kit and a new gasket....... All should be good.
 
Reply



All times are GMT -5. The time now is 08:07 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE