Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Plug Gap

Thread Tools
 
Search this Thread
 
Old Sep 25, 2008 | 03:05 PM
  #1  
kmiller73fx's Avatar
kmiller73fx
Thread Starter
|
Intermediate
Joined: Jun 2008
Posts: 38
Likes: 0
From: Connecticut
Default Plug Gap

Did a recent build on my 06. Did the timkin conversion, welded the crank, went to 95" Keith Black, 10.3:1 after gaskets, 55G cams, Dan Vance Heads, Pro Pipe, PCIII - wondering how that might effect plug gap? Factory says .040...nightrider says every 12.5 increase HP should reduce gap .004. So if factory is ball park 60HP on a TC88 - and my build gets me to about 105HP = .026. Seems way too low and will cause problems at higher RPMs. Currently at .038 but wondering if I might be missing any performce/power.
 
Reply
Old Sep 25, 2008 | 03:39 PM
  #2  
new_mentor70's Avatar
new_mentor70
Tourer
Joined: Aug 2008
Posts: 385
Likes: 0
From: Diamond bar, California
Default

I run mine a .35 on NGK DCPR7Es, purs like a kitten
 
Reply
Old Sep 25, 2008 | 04:47 PM
  #3  
splitting_lanes's Avatar
splitting_lanes
Tourer
Joined: May 2008
Posts: 446
Likes: 1
From:
Default

plug gap should be reduced with compression, not HP. it's compression that determines the resistance of the gap that the spark has to jump.

I'd second new_mentor70 at .35 gap....
 
Reply
Old Sep 25, 2008 | 04:58 PM
  #4  
Crazy Canuck's Avatar
Crazy Canuck
Outstanding HDF Member
Joined: May 2005
Posts: 2,525
Likes: 4
From: Montreal, Canada
Default

I have the same build as yours New_Mentor. Btw, are you the same guy as
the "old" Mentor. Anyhow. I have the NGK DCPR7EIX on my bike and gaped
them at .040. Would you suggest I try .035?

Originally Posted by new_mentor70
I run mine a .35 on NGK DCPR7Es, purs like a kitten
 
Reply
Old Sep 25, 2008 | 07:58 PM
  #5  
TXCHOP's Avatar
TXCHOP
Road Master
Joined: Jan 2006
Posts: 1,221
Likes: 40
From: Chester NY
Default

I run .035 in mine as well. But if you have no running issues than .035-.040 is fine IMO.
 
Reply
Old Sep 25, 2008 | 09:05 PM
  #6  
new_mentor70's Avatar
new_mentor70
Tourer
Joined: Aug 2008
Posts: 385
Likes: 0
From: Diamond bar, California
Default

Originally Posted by Crazy Canuck
I have the same build as yours New_Mentor. Btw, are you the same guy as
the "old" Mentor. Anyhow. I have the NGK DCPR7EIX on my bike and gaped
them at .040. Would you suggest I try .035?
Yes, im the dude formerly know as Mentor70. couldnt figure out how to get in after the change so I made a similar sig in hopes someone would remember me

If your plugs are the Iridium tip plugs i do not recomend messing with the gaps, for damage to the electrode may occur.
 
Reply
Old Sep 26, 2008 | 06:19 AM
  #7  
Hillsidecycle.com's Avatar
Hillsidecycle.com
Sponsor
Joined: Dec 2007
Posts: 12,084
Likes: 829
Default Gap

Folks,we have tested this out many years ago on our dyno.
.035" is in fact, the gap you want, for a street bike that has a increased compression ratio.
Double plugs, .025".
Our AHDRA Modified Class 108"(sits on showroom floor still) @ 17.25:1 CR,(167 hp) liked .020" gap, dual plugs.
 
Reply
Old Sep 26, 2008 | 08:30 AM
  #8  
mtclassic's Avatar
mtclassic
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,437
Likes: 15
Default

here is what a very smart engine/motor builder told me regarding plug gaps. Use the smallest you can get away with. He said .040 works great on a stock engine becasue the spark (kernal) is large and can ignite the whole mixture but as you make more compression ie more power if you have too wide of a gap the force can blow the spark out so you want a small kernal of spark. He also recommended .035 to .038.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Sep 26, 2008 | 01:02 PM
  #9  
Hillsidecycle.com's Avatar
Hillsidecycle.com
Sponsor
Joined: Dec 2007
Posts: 12,084
Likes: 829
Default

Originally Posted by mtclassic
here is what a very smart engine/motor builder told me regarding plug gaps. Use the smallest you can get away with. He said .040 works great on a stock engine becasue the spark (kernal) is large and can ignite the whole mixture but as you make more compression ie more power if you have too wide of a gap the force can blow the spark out so you want a small kernal of spark. He also recommended .035 to .038.
He is correct.
As the cylinder pressure comes up, the turbulence in the chamber increases dramatically,
and in the gap is too wide, it'll literally blow the spark out, as you have said.
When the gap is tightened, the spark intensifies, and is much harder to be disrupted at that point.
That was taught to us, by ourselves, while attending the school of hard knocks years ago.
Scott
BTW, a motor is an electrical device.
 
Reply
Old Sep 26, 2008 | 02:09 PM
  #10  
kmiller73fx's Avatar
kmiller73fx
Thread Starter
|
Intermediate
Joined: Jun 2008
Posts: 38
Likes: 0
From: Connecticut
Default

Good feedback - thanks all. Will drop to .035 tonight. Thanks.
 
Reply



All times are GMT -5. The time now is 04:07 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE