10.8:1 compression...which cam?
Now that he gave bad advice on the build (yep, he told me what to get piece by piece right down to the p/n's), I'm thinking about having him make it right. But, I'm also thinking about cutting my losses and moving on.
What I WANT to do is a T-Man Stage III 103" build, but since the money situation is NOT the greatest right now (wife loss her job), I'm exploring less expensive ways that are still effective. I have NOT ruled out the T-Man 103" build as of yet.
I ride aggressive (come from dirt bikes and crotch rockets) and also use my bike as a daily commuter 65 miles one way.
I'm not a big number chaser, but it would be nice to have triple digits (or in the teens), but if I don't get there, I wont be upset. I would much rather have my bike running good and not have to worry about the longevity of it (I think this might be my last one for a while).
Forgive me, some of the terms you guys are using I don't understand. I can tear my bike down front to back, but I never tore into an engine big or small. Unfortunately, my dad was only a TV repair man...not a mechanic.

Thanks again.
T-Man products are top shelf and perform great.
what i would do is if you are really stuck on his parts i would not do it twice as i would wait until i could get what i want.
also i am pretty sure with the price he paid for his harley he could of had 2 jap bikes and a full set of leathers to go with it. no one on this board disputes the fact that the japanese bikes are not fast. but any harley rider could of afforded a jap bike if they wanted it .
its like buying a camaro instead of a honda civic.. ill take the camaro any day.
and if i wanted a sport bike i could afford any one i want and my choice would not be any of the top 4 i would buy a ducati.
Part Number for the kit is 27545-08.
With this head a forged piston should have been used that would have had larger valve pockets to prevent this issue to start with. The head is decked from the start so you have less height/ meaning your valves are closer to the piston to start with. Add in a high lift cam, bigger valves and cast piston = broke parts. You could enlarge the pocket on the piston to save money. Most times that works out fine, once in a while you will hit a void in the piston ( they are cast).
At this point you got lucky due to the fact the 255 has a extremely low TDC lift. 130/116. Again with a cast piston the specs will vary and that may have helped with this as well. No telling when dealing with the cast piston. Measure several sets and you will see the pockets move around a bit.
With what ever cam you get you need to look at the TDC and check that once installed. There are several ways to do this.
Last edited by HDWRENCH; Dec 9, 2009 at 08:51 AM.
The Best of Harley-Davidson for Lifelong Riders









