Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Ness Big Sucker installation question...

Thread Tools
 
Search this Thread
 
Old Dec 8, 2009 | 11:09 AM
  #1  
jakedietz's Avatar
jakedietz
Thread Starter
|
Advanced
Joined: Dec 2009
Posts: 53
Likes: 1
Default Ness Big Sucker installation question...

Hi guys I have been a long time reader of HDForums but this is my first question. I am trying to install a Ness Big Sucker and it comes with 2 stainless steel washers that fit around the Banjo bolts. The instructions are not clear on where these should go either behind the backing plate or in front of it. Does anyone know? Thanks in advance guys!
 
Reply
Old Dec 8, 2009 | 11:12 AM
  #2  
BiggDogg's Avatar
BiggDogg
Outstanding HDF Member
Joined: Feb 2009
Posts: 2,566
Likes: 2
From: Morristown, NJ
Default

Sorry bro, I'm installing my big sucker kit at the end of the month and I haven't received it yet to take a look. I'm sure someone will chime in soon enough
 
Reply
Old Dec 8, 2009 | 11:15 AM
  #3  
TXCHOP's Avatar
TXCHOP
Road Master
Joined: Jan 2006
Posts: 1,221
Likes: 40
From: Chester NY
Default

The washer goes under the head of the banjo bolt. It seals against the oring on the ouside of the plate.
 
Reply
Old Dec 8, 2009 | 11:27 AM
  #4  
jakedietz's Avatar
jakedietz
Thread Starter
|
Advanced
Joined: Dec 2009
Posts: 53
Likes: 1
Default

Ok thanks Baggerdsm, I thought the head of the Banjo bolt sealed against the o-ring, I have the button head style not a hex head does that matter?
 
Reply
Old Dec 8, 2009 | 11:24 PM
  #5  
TXCHOP's Avatar
TXCHOP
Road Master
Joined: Jan 2006
Posts: 1,221
Likes: 40
From: Chester NY
Default

Yup, the instructions say to use washers with the bolts. I have on the last few installs with no problem. Just another tip, careful the blue locktite they use on those bolts is tough,dont force them in if they wont go smoothly. Sometimes i have had to remove the locktite and used some thread sealant instead.
 
Reply
Old Dec 9, 2009 | 09:33 AM
  #6  
jakedietz's Avatar
jakedietz
Thread Starter
|
Advanced
Joined: Dec 2009
Posts: 53
Likes: 1
Default

Thanks a ton man I really appreciate it!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
c-note
Dyna Glide Models
19
Apr 7, 2014 10:53 PM
stlboarder
Sportster Models
27
Aug 30, 2008 04:27 PM
YesterdaysCorn
General Harley Davidson Chat
6
Jan 15, 2008 12:37 AM
YesterdaysCorn
Dyna Glide Models
4
Jan 14, 2008 11:36 PM
myknailsun
Dyna Glide Models
2
Jul 22, 2007 06:19 PM




All times are GMT -5. The time now is 08:17 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE