Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Porting TC 96 heads

Thread Tools
 
Search this Thread
 
Old Nov 28, 2010 | 11:37 AM
  #1  
ml crisis's Avatar
ml crisis
Thread Starter
|
Intermediate
Joined: Dec 2008
Posts: 45
Likes: 0
Default Porting TC 96 heads

Looking for any one with experience flowing and porting the above, ideally with the throttle body on. Took some base line numbers and as you would know the intake ports start to flatten really fast and pretty much dies around .400. Some initial port roof work around the guide and in the bowl has actually hurt it a little, and it is acting like either the throttle body or the lump in the floor at the mouth of the port is a major road block. My suspicion is I need to start working the floor and that hump is there only to assist in atomization. Normally I would have started with a scrap head to experiment but don't have that luxury this time. Appreciate any "first hand" feedback... Thanks
 
Reply
Old Nov 28, 2010 | 12:03 PM
  #2  
DeweysHeads's Avatar
DeweysHeads
Banned
Joined: Sep 2008
Posts: 113
Likes: 3
Default

People that know me understand I won't teach them what has taken me a lot of money and time to learn. I will however take my shirt off my own back to help someone. But really you need to be probing the ports and using flow ***** or whatever tricks you may have to discover what improves the flow and when that happens what is the downside if any. I made a lot of tooling to determine these things plus scrapped a lot of heads, including cutting them in half.
Most can hog them and get the flow numbers up, airspeed will be gone in a lot of cases however, or peak numbers will be spanky and low lift in the toilet.
You will need to take some port molds and look critically to decide where to intelligantly cut plus the probing.
 
Reply
Old Nov 28, 2010 | 01:25 PM
  #3  
Hillsidecycle.com's Avatar
Hillsidecycle.com
Sponsor
Joined: Dec 2007
Posts: 12,084
Likes: 829
Default

A couple decades here invested in time/tooling.
Many aspects of modifying the cylinder head come into play, to consistantly produce, dedicated, results.
Scott
 
Reply
Old Nov 28, 2010 | 01:52 PM
  #4  
wfolarry's Avatar
wfolarry
Tourer
15 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2007
Posts: 412
Likes: 281
From:
Default

I've done a couple sets of heads myself & I can tell you this: If you ruin that head it will end up costing you more than having it done.
If you are determined to do it yourself go slow. Light cuts. Check your progress. Once you go too far it's all over.
 
Reply
Old Nov 28, 2010 | 03:57 PM
  #5  
Old Gunny's Avatar
Old Gunny
Road Warrior
Joined: Nov 2007
Posts: 1,984
Likes: 7
Default

Only thing I actually paid somebody to do was the heads.
B. Woods put me onto my guy.
There are a lot of very good folks doing this. Use their expertise and then do all the rest of your engine.
There are just some things a person just doesn't do very often, unless he does it for a successful business, generally speaking.
That and setting rings correctly.

And Horsepower is made in the heads.

Couple of small things but, as said ,wrong move and all is lost.
 

Last edited by Old Gunny; Nov 28, 2010 at 04:00 PM.
Reply
Old Nov 28, 2010 | 06:23 PM
  #6  
Dalton's Avatar
Dalton
Ultimate HDF Member
Joined: Feb 2007
Posts: 7,663
Likes: 7
From: Northeast Ohio
Default

Porting your own heads is nothing more than a science experiemnt. As others have said, the guys that do this for a living have years and years involved in getting it right. What you may gain in one area you will most likely loose in another. Kinda like telling someone to balance and true their own crank. There is science and engineering behinc getting it right. I have been a mechanic since the late 60's and drag raced cars and bikes, but not once did I even consider trying to port and flow heads.
 
Reply
Old Nov 29, 2010 | 07:04 AM
  #7  
ml crisis's Avatar
ml crisis
Thread Starter
|
Intermediate
Joined: Dec 2008
Posts: 45
Likes: 0
Default

Gents.. Thanks for the replies and warnings. Have been doing this for decades myself, just as a hobby, but new to the Harley world. Just trying to shave a little time off a winter project. I might add however, it's neither black magic nor rocket science, but you do need a flow bench. Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
adm
Engine Mechanical Topics
22
Jul 26, 2016 07:20 AM
FLS103
Engine Mechanical Topics
16
Jan 7, 2015 04:57 AM
Greabert
Softail Models
21
Dec 3, 2013 12:27 PM
danoflhrci
Exhaust System Topics
5
Jan 10, 2013 10:30 PM
1931jamesw
Touring Models
29
Jan 26, 2010 06:54 AM




All times are GMT -5. The time now is 01:31 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE