Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Compression test question

Thread Tools
 
Search this Thread
 
Old Jul 16, 2012 | 07:10 AM
  #1  
Notgrownup's Avatar
Notgrownup
Thread Starter
|
Seasoned HDF Member
15 Year Member
Loved
Top Answer: 1
Top Answer: 3
Joined: Mar 2009
Posts: 24,619
Likes: 9,076
From: Snow Hill, NC
Default Compression test question

I was looking in my service manual this AM to see if i could find the specs and procedure to check my compression....I can't see it anywhere in there...Any advice would be appreciated...How to do or where to look...
07 TC96 on a FLHTC.
 
Reply
Old Jul 16, 2012 | 09:41 AM
  #2  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

Remove plugs,open throttle valve and crank the engine.The gauge will peak after a few revolutions.
A leakdown test may be req'd if you get low readings.This will tell you if the valves or rings are leaking.
 
Reply
Old Jul 16, 2012 | 09:56 AM
  #3  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,596
From: san antonio
Community Team
Default

You will need a good compression tester; Sears has several that will work well and don't cost an arm and leg.

http://www.sears.com/shc/s/search=co...e=CAT_REC_PRED

Just make sure that whatever you get has the 12mm adapater.

Remove both spark plugs and connect the tester to either cylinder; make sure the connnections are tight. No need for wrenches; the connections are all fitted with o-rings so you just need to get them good and finger tight; no leaks.

If the bike is EFI, hold the throttle wide open and spin the engine; watch the gauge and after about 5-6 strokes, it will stop increasing. Record the reading and repeat on the next cylinder. If the bike is carbureted (CV) the slide is vacuum operated and you can open throttle plate but the slide will not raise without engine vacuum and will restrict the air flow to the cylinder. So, I just pull the carb off; you can leave cables connected, just pull it from the intake and push it to the side to allow unobstructed air flow to the intake so the cylinder can fill. Repeat the above process.

The two cylinders should be within 10psi of each other; a larger variance is an indication that rings are worn, valves are worn or guide seals are failing. If one cyliner reads much lower than another, squirt some motor oil into the cylnder, spin is a bit and take another reading. If the second reading (with oil) shows higher than the first, rings are going. If the reading is the same, valves or guide seals are going. Check the service manual for what the compression should be.

There is a second test to isolate the problem; a leakdown test which will require another tester.

Google search on compression and leakdown test and you will find more information.
 

Last edited by djl; Jul 16, 2012 at 09:59 AM.
Reply
Old Jul 16, 2012 | 12:00 PM
  #4  
Notgrownup's Avatar
Notgrownup
Thread Starter
|
Seasoned HDF Member
15 Year Member
Loved
Top Answer: 1
Top Answer: 3
Joined: Mar 2009
Posts: 24,619
Likes: 9,076
From: Snow Hill, NC
Default

Thanks Guys...I surely appreciate the input...doesn't sound too complicated.
 
Reply
Old Jul 17, 2012 | 06:08 AM
  #5  
Hillsidecycle.com's Avatar
Hillsidecycle.com
Sponsor
Joined: Dec 2007
Posts: 12,084
Likes: 829
Default

8 complete cranks on the starter, battery charger in place, throttle plate wide open.
Scott
 
Reply
Old Jul 17, 2012 | 06:24 AM
  #6  
Notgrownup's Avatar
Notgrownup
Thread Starter
|
Seasoned HDF Member
15 Year Member
Loved
Top Answer: 1
Top Answer: 3
Joined: Mar 2009
Posts: 24,619
Likes: 9,076
From: Snow Hill, NC
Default

I am getting a tester this weekend. looks like a simple procedure enough...The reason i am doing this is recently my bike seems to have a little less ooomph! I was riding on the interstate... about 75-80 mph on cruise control and going up a slight incline it dropped down to 70mph then back up to set speed on level road...
My bike is still under extended warranty but the dealer is backed up for 2 weeks with work...
I'm gonna ride it for the summer and when it get a bit cooler i will drop it off...I am curious about the compression though , it has 72000 miles.
 
Reply
Old Jul 17, 2012 | 09:11 AM
  #7  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,596
From: san antonio
Community Team
Default

Scott's post notes "battery charger in place"; good point and one I missed in my previous post. A less than fully charged battery will produce low compression readings.

At 72K miles, it is very likely that the top end needs freshening up but warranty does not cover normal wear and tear.
 
Reply
Old Jul 20, 2012 | 11:01 AM
  #8  
Notgrownup's Avatar
Notgrownup
Thread Starter
|
Seasoned HDF Member
15 Year Member
Loved
Top Answer: 1
Top Answer: 3
Joined: Mar 2009
Posts: 24,619
Likes: 9,076
From: Snow Hill, NC
Default

Well i did the test myself and it was apparently good... dry test at 175 psi on both front and rear... One of the Mechanics at my dealer said it may be the cruise control or the throttle cables??? My plugs were a bit dirty but looked pretty good...I am happy it's not a compression problem but baffled at what is the issue.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rtlang
Shovelhead
5
Feb 16, 2014 05:31 PM
73 ironhead guy
Ironhead
1
Sep 19, 2012 07:35 AM
ridefree1
Ironhead
2
Mar 18, 2011 07:34 PM
paul_scooter
Exhaust System Topics
7
Dec 5, 2007 08:58 AM
Philly Stephan
Exhaust System Topics
3
Jul 17, 2005 09:06 PM




All times are GMT -5. The time now is 06:28 AM.